HUNAN CHARMHIGH ELECTROMECHANICAL EQUIPMENT CO., LTD. |
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Chm-T48VB Pick And Place Machine Desktop For Pcb Assembly Production Line In A Factory CE Passed
CHM-T48VB Specifications | |
Dimensions | 1310mm(L)×710mm(W)×340mm(H) |
Weight | 49kg |
Power Supply | AC220V (50Hz, single phase) /AC110V (60Hz, single phase); 300W |
Air Supply | No external air supply required |
Vacuum Generation | Built-in vacuum pump |
Mounting Head Quantity | 2 |
Mounting Speed | 6000cph(optimalwithout vision detection); 4000cph (optimal with vision detection) |
Control Accuracy | 0.025mm |
Component Type | 0402/0603~5050/SOT/SOP/QFP/QFN/BGA, etc. (resistor/capacitor/diode/triode/LED/IC, etc.) |
PCB Thickness | 0.6mm~3.5mm |
PCB Size | 10mm(L)×10mm(W)~345mm(L)×360mm(W) |
PCB Conveying | Manual operation |
Nozzle Change | Manual operation |
Control System | Built-in computer(embedded Linux operating system), 7-inch touch screen |
Drive System | X&Y-axisdriven by stepping motors in the way of closed-loop control realized by encoder; Z-axis capable of reset detection;all motors adopting flexible S-curve acceleration and deceleration; tape puller automatic reset supported |
Transmission System | Synchronous belt + polished rod +linear guide |
Feeding System | 58 tape feeding stacks(8mm:44,12mm:8;16mm:4,24mm:2;customization supported), 14 preset general IC stacks, worksurface custom IC trays and stick feeder supported |
Vision System | Up-looking camara for component automatic calibration (component size applicable: 22mm×22mm); down-looking camera for PCB calibration via Mark Point and component positioning |
Competitive Advantage:
1. Convenient software. Embedded Linux System of the machine,
stable industry main board. independent operation. no need external
computer. operation easier and more convenient. learn fast.
2. in-build touch screen, no need external monitor. room saved.
more convenient operation. use mouse supported as well.
3. Top and bottom two vision cameras, correct the position of each
components, you can view the vision image from screen for every
components.(max component size 22*22mm)
4. It has flexible PCB clamping fixture, suitable for different
size of PCB
5. It supported custom IC tray. IC tray can be fixed on machine
table.
6. wo mountina heads with 2pcs juki Nozzles. vuki nozzle inside
maanet. so it can be removed by finger, no need to disassemble with
wrench, nozzles rotation angle -180 degree to +180 degree.
7. Al-in-one machine. 58pcs feeders included in machine. no need to
buy other parts. machine is ready to work.
8. Z axis detection, machine’s pull needle automatically return to
origin to avoid nozzles broken.
9. Max height component support 5mm.
10. Closed-loop control,xy Axis with encoder, not out of step.
11.PCB calibrated by two components position, then rest components
will be calibrated automatically.
12.With vacuum detection. with automatic feeding, if one component
suck crooked, it will automatically throw it to deposit area, then
dick a new one to mount again.
13. With vision detection. camera will auto correction component
anale and place on PCB board right place. If heads not picking up
components. camera will detect it and go back to pick again. 3
times not picking. machine will alarm and stop, after supply
material. then continue working. no need to start over again.
14. Comes with convert tool (PC version). edit work file in
computer and load work file into machine by USB port. quick and
convenient.
15.Support panelized boards.
16 if you dont have PCB file. you can create a new work fle to
proaram in machine directly
17.Support single step.
18.Support cut tapesbulk material/tube material.
Why choose Charmhigh?
1. Light weight body,occupy small area
2. User friendly interface.no need professional SMT
engineer.entry-level device
3. High integrated,no need extra pump or any supporting facility
4. High accuracy and reliability,make up the defection of manual
work
5. Low cost.reduce expense to own a professional automatic SMT
production line
6. international express with door to door service.3-5 working days
delivery
7. Especial for laboratory research and development.samples to
avoid any patents and designs revealment
Standard Accessories for CHM-T48VB:
1) Pick and Place Machine CHM-T48VB 1
2) Juki nozzle total 4pcs(503.504.505.506 size)
3) 8G USB driver 1
4) Power Cord 1
5) Pull needle 2
6) Coil for pull pin1
7) Camera positioning adjust black board 1
8) Hex wrench 6
9) Tweezers 1
10) Brush 1
11) Fixture for IC tray 4
12) English user manual 1
Your steps for a small SMT production
Surface Mount Technology (SMT) is a popular method for producing
prototypes of electronic products. SMT production for prototypes
can be done in a small scale or in-house, making it cost-effective
and efficient for product development. Here are the steps for SMT
production for prototypes:
· Design and layout: Create a detailed design of the prototype, including schematics and PCB layout, and verify that it meets the necessary safety and performance standards.
· Component selection: Choose the components that will be used in the prototype, taking into account factors such as cost, availability, and suitability for the application.
· Prototype creation: Use a pick and place machine to place the components onto the PCB, following the design and layout. The components are then soldered onto the PCB using a reflow oven.
· Testing: Test the prototype to ensure that it functions as expected and that all components are securely attached to the PCB.
· Refining the design: If necessary, make any changes to the design based on the results of the testing. Repeat the SMT production and testing process until the prototype is finalized.
· Scaling up production: Once the design is finalized, the SMT production process can be scaled up for mass production.
SMT production for prototypes provides a flexible and cost-effective way to develop and test new products before committing to mass production. It also allows for rapid prototyping, which is important for product development in fast-paced industries.