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Impact Resistant 99% Al2O3 Alumina Ceramic Components

Loudi Antaeus Electronic Ceramic Co.,Ltd.

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Address: Antaeus Industrial Park, Chuangye 1 Road, Loudi Economy and Technological Development Zone, Hunan, China

Contact name:Alice Deng

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Impact Resistant 99% Al2O3 Alumina Ceramic Components

Country/Region china
City & Province loudi hunan
Categories Structural Steel
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Product Details

High Precision 99 Alumina Ceramic Components Machining Parts

 
 

1. Description:

Manufacturing Advanced Ceramics:
1)Spray Dried Powder: Spray drying is a method of producing a free flowing, uniform, granulated powder, which is the ideal feedstock for a variety of pressing processes, such as uniaxial pressing and wet and dry–bag isostatic pressing. The raw material blend is firstly milled in a ball mill in a solvent, such as water, using ceramic balls. At this stage addition of up to 5% of organic binder can be added to the slurry feedstock prior to spray drying. The binder, which can include a lubricant and pressing aids, helps give the material good green strength in the subsequent pressing stage. The slurry and additives is spray dried by atomising it in a hot air stream.
2) Aqueous Slip: Aqueous slip is prepared by milling together the raw material blend in a ball mill in water along with an organic dispersant to produce a fluid, highly concentrated slurry, which is used for slip and pressure casting to produce a high green density part.
3) Ceramic Dough Feedstock:Ceramic dough feedstock is prepared by mixing the ceramic raw material blend with a solvent (usually water) and a blend of organic binder and plasticiser to produce a clay–like plastic body that is deformable under pressure, for example by extrusion.The quality of these raw material feedstocks becomes critical in the next stage of manufacture – the forming process. The better the feedstock, the better the green density achieved during consolidation and consequently the lower the sintering shrinkage in the sintering stage.

2. Feature Advantages:

1) High elasticity modulus

2) High compressive strength.

3) Anti corrosion

4) Abrasion resistance

5) Impact resistance

6) High precision

7) High stability

8) Good advanced ceramic materials

9) High welding sealing performance

10) High hardness and high density

11) Low thermal conductivity

12) Chemical inertness

13) Good wear resistance

14) High Fracture toughness

15) Good insulation performance

16) High temperature resistance

17) A variety of specifications is available

18) Satisfy various technical requests

19) Lower medium spoilage

20) Stiffness texture

21) Widely apply for automotive ceramic sensor , ceramic heater ,electric heating

 

3. Material Features / Properties:

Composite(wt %)99%99.5%99.8%
Color White or IvoryWhite or IvoryWhite or Ivory
Densityg/cm 33.823.93.92
HardnessHRA838585
Flexural StrengthMpa (psi*10 3 )375386381

 

4. Technical Parameters:

Technical Parameters of Ceramics
ItemsTest ConditionsUnit or Symbol99% AL2O395% AL2O390% AL2O3ZirconiaSteatiteSilicon Carbide
Volume Density--g/cm3≥3.70≥3.62≥3.40≥5.90≥2.60≥3.08
Tightness--Pa·m³/s≤1.0×10-11≤1.0×10-11≤1.0×10-11---
Liquid Permeability----PassPassPass Pass-
Flexural Strength-MPa≥300≥280≥230≥1100≥120≥400
Elastic Modulus-GPa-≥280≥250≥220-400
Poisson Ratio-  --0.20~0.250.20~0.25---
Thermal Shock Resistance800℃( Room Temperature) Cycle: 10 times PassPassPass---
Coefficient of Linear Expansion20℃~100℃×10-6 K-1--- ≤8-
20℃~500℃×10-6 K-16.5~7.56.5~7.56.5~7.56.5~11.2--
20℃~800℃×10-6 K-16.5~8.06.5~8.06.3~7.3 -4
20℃~1200℃×10-6 K-1-7.0~8.5----
Coefficient of Thermal Conductivity20℃W/(m·k)-----90~110
1000℃
Dielectric Constant1MHz 20℃-9.0~10.59.0~109.0~10-≤7.5-
1MHz 50℃--9.0~10----
10GHz 20℃-9.0~10.59.0~109.0~10---
Volume Resistivity100℃Ω·cm≥1.0×1013≥1.0×1013≥1.0×1013-≥1.0×1012-
300℃≥1.0×1013≥1.0×1010≥1.0×1013---
500℃≥1.0×109≥1.0×108-----
Disruptive StrengthD.CkV/mm≥17≥15≥15-≥20-
Chemical Durability1:9HClmg/c㎡≤0.7≤7.0----
10%NaOHmg/c㎡≤0.1≤0.2-----
Grain Size-μm-3~12----

 

5. Process Flows:

Formulating --- Granulating --- Forming --- Sintering --- Grinding --- Inspecting --- Packing

 

6. Application Fields:

New energy vehicles, charging piles, solar power generation, energy storage and power storage system, electric vehicle power system and so on.

 

7. Production Facilities: Prilling Tower , Forming Machine , High Temperature Sintering Kiln

 

8. Detection Devices:

Electric Performance Tester , Film Thickness Analyzer , Granulometer , Helium Mass Spectrometer Leak Detector , Universal Pull Force Meter

9. Order Flow Steps as belows: Inquiry ---Quotation --- Place an order --- Production --- Delivery

 

 

10. Our advantages: Quality Assurance ; Price Competitive ; Factory Supply Directly ; Good Service

11Shipping and Package:

12. Our aimed market:

 

Notes:Above information only for reference and please contact with us for more details freely when you have any inquiry!

 

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