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Center Enamel 20m3 Epoxy Coated Steel Tanks Leading Innovation In Plant Oil Storage

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Center Enamel 20m3 Epoxy Coated Steel Tanks Leading Innovation In Plant Oil Storage

Country/Region china
City & Province guangzhou guangdong
Categories Manufacturing & Processing Machinery Processing Services
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Product Details

Center Enamel Epoxy Coated Steel Tanks Leading Innovation In Plant Oil Storage

 

Plant oil, playing a crucial role as an essential cooking oil and industrial raw material in daily life, is extensively utilized in cooking, food production, and the chemical industry. Its significance in maintaining human life and industrial production cannot be overlooked. The quality and sustainability of plant oil are directly influenced by storage conditions. Proper storage not only helps maintain the freshness and quality of plant oil but also positively impacts environmental sustainability and resource utilization. Therefore, improvements in the storage process are crucial for preserving the high-quality characteristics of plant oil and promoting sustainable development.

 

The physicochemical characteristics of plant oil, such as susceptibility to oxidation, volatility, and sensitivity to light and heat, pose a series of challenges during storage. These characteristics not only affect the quality of plant oil but may also lead to safety hazards and environmental issues. Storage of plant oil requires meeting various demands, including temperature control, anti-oxidation measures, and pollution prevention. Additionally, potential issues during storage, such as rancidity, oxidation, and contamination, contribute to the complexity of plant oil management.

 

To address the challenges in plant oil storage, Epoxy coated steel tanks have been introduced as a novel storage container. Compared to traditional storage devices, Epoxy coated steel tanks exhibit superior corrosion resistance, sealing properties, and anti-oxidation performance, effectively reducing quality loss and safety hazards during the storage of plant oil.

 

Leveraging over 30 years of tank development, production, and construction experience, Center Enamel collaborated with leading global paint and coating manufacturer AkzoNobel to develop the fusion-bonded epoxy coating technology. Epoxy coating is an advanced corrosion-resistant coating with excellent adhesion properties. Furthermore, the epoxy coating technology employs a special construction process - electrostatic spray technology, enhancing the uniformity and adhesion of the coating, thereby significantly extending the tank's service life.

 

Tanks formed using epoxy coating technology are not only technologically advanced with high cost-effectiveness but also easy to install. They meet quality requirements such as AWWA D103-09 and ISO 9227 / ASTM B117, gaining recognition from customers upon their introduction.

 

Epoxy Resin Tank Parameters

 

ApplicationTest StandardResult
Coating ColorStandard RAL 5015 sky blueOther colors are available
Dry Film ThicknessAverage Dry Thickness5~10 miles /125 ~250 microns(internal)
5~10 miles /125 ~250 microns(epoxy primer+ topcoat)
Holiday Test≥1100V (all panels)Zero-discontinuity at test voltage
Hot water immersion 90 days, 70°AWWA C550-05Meets/exceeds standard
Corrosion ResistanceSalt Spray ISO 9227/ASTM B117Pass
Impact ResistanceASTM D2794Pass 160 in-ibs direct & reverse impact
PH Range3~12 
Abrasion ResistanceAdhesion ASTM D3359Adhesion ASTM D3359
HardnessISO15184 / ASTM D33632H
Chemical Immersion test50% NaOH, 50% H2S04Meets/exceeds industry standard
UV Resistanceoutdoor exposure testing5 years
Color Stabilityoutdoor exposure testing5 years

 

 

 

 

Advantages of Epoxy coated steel tanks

 

No Need for Extensive Installation Equipment or Labor

The ease of installation without requiring extensive equipment or labor makes Epoxy coated steel tanks a cost-effective and convenient storage solution.

 

Well-Covered Panel Edges and Bolt Holes, No Cathodic Protection Required

Epoxy coated steel tanks exhibit excellent coverage on panel edges and bolt holes, eliminating the need for cathodic protection measures.

 

Leak-Proof Coating with Outstanding Corrosion Resistance and Stability

The coating of Epoxy coated steel tanks is free from leaks, ensuring exceptional corrosion resistance and stable performance over time.

 

Strong UV Resistance Ensuring Durable and Consistent Color and Gloss

Epoxy coated steel tanks demonstrate robust UV resistance, guaranteeing the durability and consistency of color and gloss over extended periods.

 

Excellent Impact Resistance and Flexibility for Damage-Free Transportation

Superior impact resistance and flexibility of epoxy resin coatings ensure that the tanks remain undamaged during transportation and handling processes.

 

Easy Management in Packaging and Transportation, Reducing Shipping Costs

The packaging and transportation of Epoxy coated steel tanks are easy to manage, contributing to reduced overall shipping costs.

 

Ease of On-Site Repair in Case of Damage

In the event of damage, Epoxy coated steel tanks can be easily repaired on-site.

 

Product Quality Testing

 

Epoxy Resin Thickness Inspection:

Each batch of tanks undergoes inspection using a coating thickness gauge to measure the thickness of the epoxy resin coating.

 

Color Difference Inspection:

Batch inspections involve the use of a colorimeter or relevant color comparison standards to check for color differences on the tank surfaces, ensuring color consistency.

 

Adhesion Inspection (Dry Method):

Batch inspections include using an adhesion testing instrument to perform tests such as grid cutting, scratching, or stretching to evaluate the adhesion performance of the coating to the substrate.

 

Hardness Inspection:

Hardness testing of the epoxy resin coating is conducted at specified intervals using a hardness tester to ensure compliance with requirements.

 

70°C Hot Water Soaking Test:

Tanks undergo testing by immersing epoxy resin-coated steel plates in hot water at 70°C for a specified time and number of cycles to detect changes in performance, including adhesion and hardness.

 

Salt Spray Test:

Tanks are placed in a salt spray testing chamber for a specified time and number of cycles to simulate marine environments, assessing the corrosion resistance of the tanks.

 

Chemical Resistance Test:

Tanks undergo testing by exposing epoxy resin-coated steel plates to different chemical media for a specified time and number of cycles, evaluating chemical resistance, stability, and damage extent of the coating.

 

Abrasion Resistance Test:

Testing at specified intervals involves using an abrasion tester to assess the abrasion resistance of the coating.

 

Impact Resistance Test:

Batch inspections include using an impact tester to perform impact tests on Epoxy coated steel tanks, evaluating the impact resistance of the steel plates.

 

Weather Resistance Test:

Tanks undergo testing by placing epoxy resin-coated steel plates in simulated natural weather conditions for a specified time and number of cycles, assessing weather resistance including color stability and appearance changes.

 

Product Quality Certification

 

Center Enamel provides advanced tank systems designed to meet high-quality standards, meeting or exceeding international standards such as AWWA D103-09 and ISO 9227/ASTM B117. Rigorous quality control and testing are conducted throughout the design, manufacturing, and usage processes. Center Enamel's Epoxy coated steel tanks, by adhering to or surpassing international standards, utilizing high-quality coating technology, and employing modular design, offer customers reliable, durable, and high-quality tank solutions.

 

Shijiazhuang Zhongzhong Technology Co., Ltd. is a comprehensive high-tech enterprise specializing in the research, development, manufacturing, and sales of GFS tanks, diversified environmental protection equipment, as well as undertaking environmental protection EPC projects and anaerobic process sections. The company's business covers areas such as kitchen waste, leachate, municipal sewage, biogas projects, livestock industry, industrial wastewater, petrochemicals, metallurgy, and more. It provides customers with comprehensive services, including engineering design, equipment research and development, manufacturing, installation, and commissioning.

 

Center Enamel, guided by innovation, continuously leads equipment technological innovation. It empowers the innovation and research and development of enamel assembled tanks with diversified equipment manufacturing, creating a series of environmental protection diversified equipment applicable to various industries. The company extends its technological accumulation and resource advantages to the field of environmental protection EPC projects, constructing a complete industry chain from enamel assembled tanks to diversified equipment, environmental protection projects, and anaerobic process sections. With advanced R&D technology and a quality service system, the company has successfully positioned itself as a leader in the environmental protection industry, becoming a leader in the Asian enamel assembled tank industry, a smart manufacturer of environmental protection diversified equipment in China, and a high-quality service provider for environmental protection EPC and anaerobic process sections.

 

After years of development,Center Enamel's customers are present in more than 90 countries globally, completing over 10,000 equipment and projects. Looking ahead, Center Enamel will adhere to the core philosophy of "Quality, Innovation, Integrity, Win-Win," making greater contributions to environmental protection and new energy industries through continuous technological innovation and strategic deployment. The company is committed to becoming a leader in the environmental protection industry.

 

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