Anhui Hongshi Optoelectronic High-tech Co.,Ltd |
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AI Intelligent CCD Color Sorter With High Production Capacity
Color Sorters are machines used on the production lines in bulk
food processing and other industries. They sort materials by their
colors or shapes, If it is found that there are unqualified
materials or impurities in the materials, the ejector will blow out
the rejects in the hopper.
In color sorting stage, the grain pile comes into the hopper, from
there it goes into the vibrating feeder. The vibratory feeders
spread and leveled the grain to a single-layer flow.Two CCD cameras
are installed at the two sides of the control area. The
single-stream from e.g. Cereal is scanned by the cameras. The data
of the video cameras are used in the arithmetic unit and are
analyzed in real time. From the results of image analysis of the
signals, an air flow pulse is generated by opening the valves at
the moment on the fly by the detected particle. The compressed air
pulses with a pressure of (0.4 … 0.6MPa), which is generated only
for the duration of a few milliseconds, blowing the grain into the
corresponding receiver module.
Characteristics
1. Advanced image acquisition system
Hons+ color sorter machine use the high resolution monochromatic
camera or RGB camera(5000+ pixels) with high quality industrial
lens to achieve clear and accurate image acquisition. The camera
could capture the micro defects of material instantly.
2. Intelligent image processing algorithm
Color sorting algorithms of gray level,color difference and HSV are
perfectly combined with shape sorting algorithms of size, circular
degree, texture etc, and successfully solved a series of high
difficulty color sorting problems, and dramaticallyenhance the
sorting accuracy.
3. Unique chutes processing technology
The special anodizing and hardening technology can greatly improve
the channel smoothness and ware resistance to guarantee high
production.
4. High quality solenoid valve (ejector)
Hons+ color sorters are equipped with high quality solenoid valve.
The valve has longer lifespan, high frequency and low air
consumption. The working frequency is 1000 times per second, which
guarantees the accurate and perfect ejecting. For the different
sizes and characteristics of material particle, Hons+ optical
sorters use the solenoid valve of different sizes.
5. High efficiency and reliable light source
Advanced LED lighting technology with advantages of super high
intensity, long lifetime & perfect performance.
6. Simple operation, easy to learn and use
Simple optical system design, precise automatic correction system,
combined with the well-designed human-machine interface to simplify
the complexity of machine commissioning and use, ensuring the
simple operation and the machine is easy to learn and use.
Main Components
1 | CCD Sensor | Toshiba | Japan |
2 | Lens | Nikon | Japan |
3 | Ejector | Matrix | Italy/China |
4 | Air Filter | Dayuan | Korea |
5 | Operation System | Windows | America |
Configuration Index
Item | S-series Color Sorter | Other Color Sorter |
Capacity | ★★★★★ | ★★★★ |
Sorting Accuracy | ★★★★★ | ★★★★☆ |
Carryout Ratio | ★★★★★ | ★★★★☆ |
Multi-function | ★★★★★ | ★★★★ |
Remote Control | ● ● ● ● ● | — — — — |
Remote Upgrade | ● ● ● ● ● | — — — — |
Remote Training | ● ● ● ● ● | — — — — |
Shape Indentification | ● ● ● ● ● | — — — — |
Effect Preview | ● ● ● ● ● | — — — — |
Remark:
★ Functional Strength ● Standard Configuration — NULL
The parameter are datermined at room temperature 25℃ and impurity of 2% of raw material.
Sorting Result
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