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Address: No.105 Punan Street,Xixiashu Town ,Xinbei District,Changzhou City, Jiangsu Province,China
Contact name:Alice Zhong
Supal (Changzhou) Precision Tools Co.,Ltd |
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Carbide roughing end mills are robust cutting tools used in machining applications. These tools are typically constructed with solid carbide, a hard and durable material that can withstand high temperatures and cutting speeds.
To further enhance tool life, carbide roughing end mills are often coated in specialized materials like TiAlN (Titanium Aluminum Nitride) and TiCN (Titanium Carbonitride). These coatings reduce friction and improve chip evacuation.
Carbide roughing end mills feature a geometry specifically designed for aggressive material removal. This geometry includes a coarse pitch and large helix angle for efficient chip evacuation. Additionally, multiple flutes are often implemented, increasing the tool's cutting edge density and enabling it to remove material more quickly.
In machining applications, these tools are used primarily for rapid material removal. With their robust cutting design, high cutting speeds, and efficient chip evacuation, carbide roughing end mills can achieve high metal removal rates and reduce machining time.
When selecting a carbide roughing end mill for die and mold making applications, there are several important factors to consider. Here are some key considerations:
Material Compatibility: Die and mold making often involves working with a wide range of materials, including steels, aluminum, copper alloys, and various exotic materials. It's crucial to choose a carbide roughing end mill that is specifically designed for machining the materials commonly used in your die and mold making processes. Consider the tool's coating, geometry, and cutting parameters to ensure optimal performance and tool life for the materials you work with.
Tool Coating: The choice of tool coating can significantly impact the performance and tool life of a carbide roughing end mill. Different coatings, such as TiAlN, TiCN, and TiAIN, offer varying levels of hardness, heat resistance, and lubricity. Select a coating that is suitable for the materials being machined, as well as the cutting conditions and desired surface finish.
Geometry and Flute Count: The geometry and flute count of the carbide roughing end mill play a crucial role in efficient material removal and chip evacuation. Consider factors such as helix angle, rake angle, flute count, and chip breaker design. Optimal geometry and flute count will depend on the materials being machined, the machine's capabilities, and the desired balance between material removal rate and surface finish.
Rigidity and Stability: Die and mold making often involves machining complex and intricate shapes with tight tolerances. It's essential to select a carbide roughing end mill that offers rigidity and stability during machining operations. Look for tools with a solid and robust design that can withstand the cutting forces and vibrations encountered during roughing operations.
Cutting Parameters: Consider the recommended cutting parameters provided by the tool manufacturer. These parameters include spindle speed, feed rate, and depth of cut. Following the recommended cutting parameters will help achieve optimal tool life, surface finish, and material removal rates.
Tool Life and Cost: Balancing tool life and cost is crucial in die and mold making, as these are often high-precision and high-value components. Evaluate the expected tool life of different carbide roughing end mills and consider the overall cost-effectiveness. While longer tool life is desirable, it's essential to find a balance between tool performance, cost, and the specific requirements of your die and mold making processes.
Consult with Tooling Experts: It's highly recommended to consult with tooling experts, such as tool manufacturers or experienced machinists, who have expertise in die and mold making. They can provide valuable insights and recommendations based on their knowledge of specific tool designs, coatings, and materials.
Supal is proud to offer precision cutting tools such as our 1/4" CARBIDE ROUGHING ENDMILL for roughing end mill for stainless steel.
Our technical support and services for Roughing End Mill products are designed to help you maximize the performance of your equipment and save time and money.
We offer a variety of support services for Roughing End Mill customers, including:
We also provide a customer support helpline that is available to answer any questions or concerns you may have about our Roughing End Mill products.
The Roughing End Mill is packaged and shipped with the utmost care. Each piece is wrapped in protective material and placed inside a sturdy box. The box is then sealed and labelled with the item name and destination.
The box is then placed inside a larger box with extra padding. It is then securely sealed and labelled with the item name and destination. All boxes are then placed on pallets and firmly secured for shipping.
