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Bronze Thrust Bearing 954 Bronze W/ Graphite Plugs

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VIIPLUS INTERNATIONAL

Bronze Thrust Bearing 954 Bronze W/ Graphite Plugs

Country/Region china
City & Province zhejiang
Categories Special Transportation Equipment
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Product Details

Thrust Washer, Self Lubricating - Bronze Thrust Washer With Solid Lubricating

 

Large Selection Of Oilless Bronze Thrust Washer, Oil Free Copper Alloy Washers

 

Replace OILES #500 SPW Oilless Thrust Washer with Graphite Plugs Material Bronze alloy CuZn25Al5Mn4Fe3 + Graphite plugs.

 

 

The oil-free solid lubricant bushing is a new type made from a strong copper alloy and is evenly embedded in the solid lubricant housing.

 

Bronze Thrust Bearing 954 Bronze W/ Graphite Plugs Inch Size

 

The oilless bronze thrust washer were developed for high load, low speed applications and are manufactured from high strength rotational molded bronze using a specially formed graphite plug as a lubricant.

 

Our oilless bronze thrust washers are available in metric and imperial sizes. Our in-house machining service can produce non-standard sizes to suit specific customer requirements.

 

Oilless Thrust Washer Structures


① Solid lubricant film
② Solid lubricant plug
③ Bronze backing

 

 

Oilless Bronze Thrust Washer Application

 

1. Heavy duty tractor and farm implement equipment
2. Mining equipment
3. Forestry equipment
4. Mixing tank bladeshaft support
5. Foundry, furnace and steel production equipment
6. HVAC applications
7. Heavy duty caster and wheel support bearings
8. Kiln kart veneer dryer applications, and possiblely other applications

 

Graphite Plugged Washer Self Lube Wear Plates Flange Size SANKYO Standard

 

PODKŁADKA ŚLIZGOWA SOBW SANKYO, SOBW- maintenance-free -SANKYO sliding washer is made of very hard bronze (base material) and specially placed solid grease (graphite).

Set the graphite to match the direction of travel.

The base material bears the load, and the solid grease ensures the lubrication of the bearing throughout its service life.

The graphite composition must be able to lubricate the sliding surface of bronze.As the bearing rotates, the grease film diffuses to brown.

This means that there is always a gap between the two sliding surfaces in order for the bronze and graphite to work effectively.

Recommended maximum operating temperature: 300°C (bearing manufactured at 1000°C) greater clearance shall be provided to compensate for thermal expansion at operating temperatures above 100°C.

 

graphite plugged washer

 

Standard NodDT0Bolt
-0.1D1Q'tysized1
SPW-1010.2403.................
SPW-1212.240282M33.5
SPW-1313.2
SPW-1414.2
SPW-1515.25035
SPW-1616.2
SPW-16N................
SPW-1818.2352M33.5
SPW-2020.25M56
SPW-20N................
SPW-2525.255402M56
SPW-25N................
SPW-3030.260452M56
SPW-3535.27050
SPW-4040.280760M67
SPW-4545.39067.5
SPW-5050.31008754
SPW-5555.311085
SPW-6060.312090M89
SPW-6565.312595
SPW-7070.313010100
SPW-7575.3140110
SPW-8080.3150120
SPW-9090.5170140M1011
SPW-100100.5190160
SPW-120120.5200

175

 

 

 

 

Bronze Thrust Bearing  enhance the hardness of high hardness brass, giving rise to higher load bearing capacity and better wear-resistant property. The products are widely used in continuous casting rolling machine, mining equipment, engineering equipment, injection-molding machines, etc. Because of its high hardness, it's difficult to machining and finish, it's recommended only for really high load applications.

 

Basic material

CuZn25A16Fe3Mn3

Dynanic load

120N/mm²

Base hardness

HB210~275

Friction Coef

<0.16

Temperature Max

300℃

Speed limit

dry 0.4m/s oil 5m/s

 

 

Necessary maintenance usually involves checking consumption every six months to two years, depending on usage time and load.It is recommended that the parts be re-lubricated each time they are removed.Do not remove the existing solid grease layer.Continuous lubrication is not required, as the part does not require maintenance if all requirements for the use of bronze with solid grease are complied with.Machining: SANKYO bronze is easy to process.

Basically, there is not much difference between our products and ordinary steel processing.No special tools are required, but remember to use sharp tools, preferably new ones.

It is recommended to use the grease for HSS or carbide tools.As with ordinary steel, the distance of the machine is about 0.3 mm during rough milling.When milling/roughing, use low feed rate and low cutting depth.Operating temperature: -50°C / + 200°C (Max. 300°C)

 

self-lubrication bearings

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Application characteristics

 

Jdb-1 is a universal basic product, regardless of high pressure, low pressure, high temperature, low temperature, oil lubrication, oil free lubrication or water lubrication.They all apply.

The matrix of the product is high-strength brass, which is twice as hard as the general copper cover.Wear resistance increased more than twice.

Therefore, the continuous casting machine, rolling mill, conveyor in the metallurgical industry can be used.Also used for plastic injection molding machine locking mechanism, extrusion mechanism.Automatic switch of high voltage, lifting support of construction machinery, and arc door support of water conservancy project.Pulley and drive wheel parts.There are also paper dryer, automobile mold, ship anchor sliding parts and so on.

 

JDB 1 2 is mainly suitable for low load, high temperature and medium speed applications, such as fireplace door hinges, oven raceway, light industrial machinery, machine tool industry, etc.

 

The internal material of jdb-3 is the same as that of jdb-2. In addition to the function of jdb-2, it also reflects the functions of saving cost, improving compressive strength and welding and installation of end face and matrix.

It is suitable for non-oil lubricating parts in construction machinery, metallurgical machinery and conveying machinery.


Jdb-4 is a typical material - saving product where mechanical properties are not required.It can be used as a substitute material for jdb-2.Can greatly reduce the cost, to meet the use of requirements, such as: mold guide sleeve, injection molding machine mold frame.

Jdb-5 is an enhanced product.It has very high compressive performance, especially suitable for supporting parts of the crane, such as excavator support, winch support, crane support, etc.But because the matrix is steel.So should not be used in water or acid, alkali occasion.

 

Alloy material

code

JDB-1

JDB-2

JDB-3

JDB-4

JDB-5


GB1776-87

ZCuZn25
AI6Fe3Mn3

ZCuSn6Zn6Pb3

ZCuAI10Fe3

ZCuSu10P1

ZCuSn6Zn6Pb3

HT250

GCr15


ISO1338

GCuZn25
AI6Fe3Mn3

GCuSn6Zn6Pb3

GCuAI10Fe3

-

CuSn6Zn6Pb3
Fe3Ni5

-

B1


DIN

G-CuZn25
AI5

GB-CuSn5Zn5Pb5

GB-CuAI10Ni

GB-CuSn10

CuSn6Zn6Pb3
Ni

-

100Cr6


JIS

HBsC4

BC6

AIBC3

BC3

BC6

FC250

SUJ2


ASTM/UNS

C86300

C83600

C95500

C90800

C83600

Class40

52100


BS

HTB2

LG2

AB1

PB4

LG2

-

-

 

Material alloy chemical composition

chemical element

JDB-1

JDB-2

JDB-3

JDB-4

JDB-5

Cu ( % )

Rest

Rest

Rest

-

-

Sn ( % )

-

6

-

10

6

-

-

Zn ( % )

25

6

-

-

6

-

-

Ni ( % )

-

-

-

-

-

-

-

AI ( % )

6

-

10

-

-

-

-

Fe ( % )

3

-

3

-

-

Rest

Rest

Mn ( % )

3

-

-

-

-

0.905 - 1.3

0.20 - 0.40

Cr ( % )

-

-

-

-

-

-

1.30 - 1.65

C ( % )

-

-

-

-

-

2.5 - 4

0.95 - 1.05

Si ( % )

-

-

-

-

-

1.0 - 1.3

0.15 -0.35

Pb ( % )

-

3

-

-

3

-

-

 

Technical parameters

performance

JDB-1

JDB-2

JDB-3

JDB-4

JDB-5

 P ( N/mm2 )

100

60

70

60

250

MAX V ( m/s )

Dry0.4 oil5

2

2

0.5

0.1

MAX PV( N/mm2·m/s )

3.8

0.5

0.6

0.8

2.5

 ρ( g/cm3 )

8.0

8.0

7.6

7.3

7.8

( N/mm2 )

> 600

> 250

> 500

> 250

> 1500

 ( % )

> 10

> 4

> 10

-

-

 ( HB )

> 210

> 80

> 80

> 160

HRC> 55

 ( ℃ )

300

350

300

400

350

 ( μ )

OIL: 0.03

DRY: 0.16

solid lubricant bearingapplication

AVAILABILITY

 
Bearing forms available in standard dimensions
· Cylindrical bushes
· Flanged bushes
· Sliding plate

 
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