VIIPLUS INTERNATIONAL |
|
Outside Steel Porous Bronze Sinter Pom Sleeve Bushings, also known as sintered metal-polymer composite bushings, are mechanical components that offer a unique combination of properties for various applications. These bushings consist of a steel outer shell with a porous bronze sinter layer impregnated with a polymeric material, often Polyoxymethylene (POM), which provides excellent wear and friction characteristics.
The porous bronze sinter layer allows the impregnated polymeric material to be retained within the structure, creating a self-lubricating surface. This design enables the bushings to operate efficiently with minimal lubrication, reducing maintenance requirements and downtime.
The strips or housing sections of these bushings are typically manufactured to precise inch dimensions to ensure proper fit and alignment within the system. The shaft tolerance must also be carefully considered to allow for smooth rotation and prevent premature wear.
Added chamfers, or chamfered edges, are often included on the bushings to facilitate installation and provide a smooth transition between the bushing and the surrounding components. Chamfers can also help reduce stress concentrations and improve the overall performance of the system.
Overall, the use of Outside Steel Porous Bronze Sinter Pom Sleeve Bushings offers numerous advantages, including excellent wear resistance, self-lubrication, precise dimensional control, and the ability to withstand high loads and speeds. These bushings are widely used in various industries, including automotive, aerospace, heavy machinery, and other applications where precision and durability are critical.
Materials polymer liners for self-lubrication strips plate and
improved wear properties.Lead free bushings Plain bearing
strips Boundary lubrication lead-free material
Textiles Mills Spinning Unit's Machinery self-lubricating bearing
application
This Spinning machine twists many plant fibers tog to spin a thread
or yarn. These threads or yarns can be used to weave cloth.The
first spinning frames were very simple and were used in the 14th
century.After the 18th century, people invented better spinning
machines, which made the textile industry the first industry.All
spinning machines do two things: first, they gather tog a large
number of short fibers into a loose thread.
Self -lubricating Bearing is an important part of contemporary
mechanical equipment.Its main function is to support the mechanical
rotating body, reduce the friction coefficient in the motion
process and ensure its accuracy.Guide roller construction including
a sliding bearing absorbing axial and radial stresses with aero or
hydro dynamic friction reduction provided by a plurality of flat
grooves located in at least one surface of adjoining bearing
surfaces.
The SF-2Y boundary lubricates lead-free materials with the same
performance as SF-2, but the surface is lead-free and can be
extended to areas with environmental requirements. At present, the material has been applied to imported textile
equipment, swing parts of
piston pumps, and parts of automobile joysticks, such as
medium-load, medium-speed, and grease lubrication.
Maximum load pressure: 70N/mm2
Friction coefficient μ: 0.05~0.25
Applicable temperature range: -40 ° C ~ 130 ° C
Maximum sliding speed: 2.5m/s
Allow the highest PV value: 22N/mm2.m/s
Steel + Bronze Powder + POM(DX) Strips
Strips PAS are available as an even material section. This material
section can be used to make sliding elements in a variety
of shapes.
Metal - Polymer Composite Bearing With POM Material sleeve bush
Low-maintenance standard solutions
Standard designs are:
Cylindrical bushes
Thrust washers
Strips
Material composition
Strips
Bushes
Thrust washers
Standard version: Tin
layer thickness: approx. 0.002 mm
Absorbing and transferring forces acting vertically to the running surface
Fixing moving components to each other
Ensuring guidance accuracy for axial movements over the entire service life
Material group P1 for maintenance-free, dry-running applications
Material group P2 for low-maintenance, lubricated applications
For the advantages of each group and help deciding which material
group is best for the relevant use, please refer to the information
provided in the section cylindrical bushes, flange liners and
thrust washers.
VSB-20 Flange liners PAF
· marginally lubricated bushings for grease or oil lubricated
applications
· Standard parts contain grease indents in the sliding layer; plain
sliding layer available by request
· Optimum performance under relatively high loads and low speeds
· Suitable for linear, oscillating and rotating movements.
· Wide range of parts available from stock
Suitable for rotating and oscillating movement, less maintenance
requirements due to the long re-lubrication intervals, lower wear, lower susceptibility to edge loading, no absorption of water and therefore no swelling,
good damping behaviours, good resistance to shock loads.
1. POM thickness 0.30~0.50 mm. It provides high wear resistance and low friction even with only minute volume oflubricant are supplied, this
bearing surface carries a pattern of circular indents which should
be filled with grease on assembly of the bearing.
2. Sintered bronze powder thickness 0.20-0.35mm. A special
composition of powdered copper is thermally fused to the steel
backing. This contact layer acts as an anchor for the PTFE layer and conducts the thermal build up away from the bearing
surfaces.
3. Low-carbon steel.Setting the foundation of the bushings, the steel back provides
exceptional stability,load carrying and heat dissipation
characteristics.
Sliding layer POM |
OPERATING PERFORMANCE | |
Dry | Poor |
Oil lubricated | Good |
Grease lubricated | Very Good |
Water lubricated | Poor |
Process fluid lubricated | Poor |
Max. load | Static | 250N/mm2 |
Dynamic | 140N/mm2 | |
| Rotaing oscillating | 60N/mm2 |
Max. speed | Dry | 2m/s |
Lubrication | >2m/s | |
Max. PV (Dry) | Short-time | 3.6N/mm2*·m/s |
Continuous | 1.8N/mm2*·m/s | |
Temp. | -195℃~+280℃ | |
Friction coefficient Dry | 0.03~0.20 | |
Lubrication | >2m/s | |
Thermal conductivity | 42W (m·k)-1 | |
Coefficient of thermal expansion | 11*10-6k-1 |
Bearing forms available in standard dimensions
· Cylindrical bushes
· Thrust washers
· Sliding plates
Metric bearings and imperial bushings made to order: standard
bushing forms in special dimensions, half-bushings, special shapes
obtained by stamping, bearings with locating notches, lubricant
holes and machined grooves, customized bushing designs
Recommended for applications involving intermittent operation or
boundary lubrication... Automotive: suspension joints, kingpin
assemblies and stub axles of trucks, automobile driving joint
hinges, steering and other linkages, articulation joints, rear
chassis hinges, fair leader rollers... Machine tool building
industry: spindles in drill, grinding, and milling machines, ram
guide plates in multi-ram presses... Agricultural equipment:
gearbox, clutch, bale trips and wheel caster swivels for bale
accumulators, front axle pivot bearings, steering idler box
bearings and kingpin bearings for harvesters... It is especially well-suited for applications where lubricant can
not be supplied continuously or repeatedly.