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SA192 Boiler Membrane Wall Furnace Heating Surface Argon Arc Welding

Zhangjiagang HuaDong Boiler Co., Ltd.

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Address: Address: N0.1, Dongli Road, Donglai, Zhangjiagang City, Jiangsu Province, China

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SA192 Boiler Membrane Wall Furnace Heating Surface Argon Arc Welding

Country/Region china
City & Province jiangsu
Categories Boiler Parts
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Product Details

High Pressure SA192 Boiler Membrane Wall Furnace Heating Surface Argon Arc Welding

 

 

Membrane Water Wall Description

 

We are manufacturing and supplying a comprehensive range of Waterwall Panels. The tubes offered by us are known to withstand a great internal pressure as a continual strip of fin material is wound spirally on the tube. These tubes are known to provide heat uniformly that result in an increased heat output.

 

If according to the structure type, there are three main types: bare tube type, membrane type, and prick tube type.Bare tube type are composed of the whole row of seamless steel tubes with the simplest structure. Membrane water wall is a kind of joint welding of many rolled finned tubes of water wall to form a sealed combined heating surface. It can not only improve the air tightness of the furnace, reduce air leakage, but also protect the furnace wall, reduce the weight of the furnace wall and simplify the structure.


The heating surface arranged on the inner wall of the furnace is mainly cooled by water, which is called the water wall. It is the main evaporation heating surface of power station boiler. The main functions of the water wall are :

(1) absorbing the radiant heat in the furnace, heating the water into saturated steam;

(2) protect the furnace wall, simplify the structure of the furnace wall, reduce the weight of the furnace wall, which is mainly due to the absorption of radiant heat in the furnace wall water wall, so that the temperature of the furnace wall is reduced;

(3) the absorption of heat in the furnace, the flue gas cooled to the temperature allowed by the furnace exit, which is beneficial to reduce the slagging in the furnace and prevent the slagging in the furnace exit;

(4) The water wall absorbs radiant heat at high temperature in the furnace and has good heat transfer effect, so it can reduce the boiler steel consumption and boiler cost.

 

Advantages


1.ensure sealing of furnace wall and reduce air leakage in combustion chamber.

2.realize full water cooling of the combustion chamber, which is helpful to prevent coke formation in the case of intensified combustion.

3.small capacity of heat storage, fast heating of combustion chamber and rapid cooling, can shorten the cooling time of boiler start and stop.

4.it is appropriate to use pipe furnace wall, which greatly reduces the load of boiler frame and is convenient for suspension.

5.compared with the optical tube, the heat absorption capacity of the tube is improved.

6.the pre-combination degree of boiler components is improved, which is convenient and reduces the installation workload.

 

Specification of Membrane Water Wall


 

NameMembrane water panel
MaterialCarbon steel,Alloy,Stainless steel
Tube sizeΦ38 - 76 mm, Customize
StandardISO , ASME
ModelStudded
ApplicationIstallable around the boiler combustion chamber

 

Waterwall Panel Workshop

 

 

Note

 

1Control of weld penetration to satisfy mechanical and heat transfer requirements Control of the deformation to acceptable tolerances.
2Panels routinely require straightening in the workshop after welding and heat treatment, the question to be answered is can the shop then meet the required dimensional tolerances for successful site installation?
3Can existing shop handling procedures be used as-is without adding excessive controls that will add cost and schedule.
4The importance of preheating and its maintenance through the welding process could cause a number of handling and shop processing issues that will substantially increase cost.
 

 

Quality Control


1. Fabrication area of 200,000 square meters

2. 150 Engineers

3. 400 Coded welders

4. 60 Licensed Inspectors(NDT Level-III instructors)

5. Class-A Licenses for Design and Manufacture Boiler

6. ISO 9001:2008 Quality System

7. ASME Certificate of Power Boilers

8. ASME 'S','U' and NB stamp authorization

 

Company Introduction


Established in 1985,Zhangjiagang Hua Dong Boiler Co.,Ltd.(trading as HD Boiler),produces power plant; industrial; waste heat; waste incineration; biomass; organic heat carrier and electric steam boilers. Coupled with a comprehensive range of heating surfaces, HD Boiler brings to the market a unique service including boiler design , fabrication, installation, maintenance and replacement of boiler pressure parts.

 

 

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