NDT ASTM Thermal Oil Boiler Mainfold Headers Low Pressure

NDT ASTM Thermal Oil Boiler Mainfold Headers Low Pressure

Mainfold Headers Description

Headers form an important part of all types of boilers. The main function is to collect working fluids or redistribute working fluids to other pipelines through headers. That is, to collect, mix and distribute working fluids, so as to ensure the working fluids are evenly distributed and heated. Lower header, also called coke-proof box, is located on both sides of the grate and directly contacts with the burning coal seam. Its function is to cool the coking slag without bonding with the side wall. 

Steam from the generating tubes is collected in headers which are therefore always under pressure. This pressure may vary from 300 psi to 2000 psi. Since headers are always under pressure, the utmost care is taken by us while fabricating them. Depending on the generating capacity of the boiler the header sizes fabricated by us vary from 100 mm to 600 mm NB. The stubs of various sizes are very carefully welded to the main body of the header to provide the desired openings from the header.

In manufacturing, the key of end cover hinder is welding. Since by manual arc welding, the weld joint is single-side welding without quality guarantee at the ends. In addition, due to large welding workload, frequent return for repair and long working period, it became the throat process of the whole hinder production. When making hinders of the style, we adopt advanced production technique, complete large equipment and mature technology, especially automatic submerged arc welding between hinders and end covers. 

Details

The necking hinders of the Company are made by hot press and retracting of seamless steel pipes at special hinder necking machine. In this way, the hinders will have thicker walls and cleaner surface. The necking cover will form membrane stress rather than bending stress with desired stress performance under the effect of inner pressure.

Features

1. Strength calculation report with applied materials information.
2. 100%NDT(non-destructive inspection) report of steel plate, tube and welding rod.
3. 100%X-ray inspection report (welding seam): to ensure the quality of the entire boiler.
4. Hydraulic test report: ensure the standard working pressure and safety.

5.Excellent in welding quality, highly automatic, safe and reliable.

Specification

Quality control

ASME 'S' & 'U' STAMP

Company Introduction

Established in 1985,Zhangjiagang Hua Dong Boiler Co.,Ltd.(trading as HD Boiler),produces power plant; industrial; waste heat; waste incineration; biomass; organic heat carrier and electric steam boilers. Coupled with a comprehensive range of heating surfaces, HD Boiler brings to the market a unique service including boiler design , fabrication, installation, maintenance and replacement of boiler pressure parts.

1. Fabrication area of 200,000 square meters

2. 80 Engineers

3. 200 Coded welders

4. 30 Licensed Inspectors(NDT Level-III instructors)

5. Class-A Licenses for Design and Manufacture Boiler

6. ISO 9001:2015 Quality System

7. ASME Certificate of Power Boilers

8. ASME 'S','U' and NB stamp authorization

Design and Manufacturing capacity

Two automatic coiler production lines

Hot bending to minimum bending radius 0.6D

Membrane wall tube bending , with horizontal and vertical panel bending machines

Panel fabrication for up to for 1000MW power plant boilers

Fabrication of CFB Boiler Cyclone Separators

Fabrication of Header to Chinese standards(GB), US standards (ASME), or EU standard (EN)

Broad range of heat treatment equipment including 10 furnaces, offering normalizing and tempering