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Power Plant ISO9001 Carbon Steel Boiler Steam Header

Zhangjiagang HuaDong Boiler Co., Ltd.

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Address: Address: N0.1, Dongli Road, Donglai, Zhangjiagang City, Jiangsu Province, China

Contact name:Sandy Chen

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Power Plant ISO9001 Carbon Steel Boiler Steam Header

Country/Region china
City & Province jiangsu
Categories Boiler Parts
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Product Details

 
Power Plant Boiler Manifold Header With ISO9001 Certification Boiler Spare Parts
 
 
 
Product Description

Boiler headers, or boiler manifolds are designed to simplify piping near the boiler, reduce installation time, labor costs and parts used. Available in various branch options with threaded inlet and outlet connections. For closed loop heating applications only.

Boiler header, also called sub-drum,widely used in power generation, petrochemicals, steel, cement, construction and other industries.

 

1. Steam header body diameter: 6inch ,8inch,10inch,12inch,and so on

2. Branch pipe:1',2',3',4',5',6' and so on.

3. Pressure:1.0mpa,1.25mpa,1.6mpa,2.0mpa,2.5mpa

4. Material:pressure vessel carbon steel.

 

Body MaterialsCarbon Steel(20#,20G,SA192,A-1),Alloy Steel(15CrMoG,12Cr1MoVG,T11,T22)etc.
TypeHeader body, end cover, tube joint, hand cole, thermometer socket;seamless steel tube, pressure parts
AdvantagesAdvanced welding, safe and reliable operation
Working PressureDepend on material
StandardGB, ASME
DimensionCustomization
WeldingSMAW, SAW,GTAW (TIG)

Manufacturing

process

Material→Ingot → Hot/Cold-Rolling→ Heat treatment (Normalizing+ tempering) → Inspection →DrillingWeldingRT, PT→ Inspection →Heat treatment →Hydraulic pressure testPaintingPackaging
RemarksCustomized order is also accepted.

 

1.Headers form an important part of all types of boilers.

2.Steam from the generating tubes is collected in headers which are therefore always under pressure.

3.This pressure may vary from 300 psi to 2000 psi. Since headers are always under pressure, the utmost care is taken by us while fabricating them.

4.Depending on the generating capacity of the boiler the header sizes fabricated by us vary from 100 mm to 600 mm NB. The stubs of various sizes are very carefully welded to the main body of the header to provide the desired openings from the header.


1.In manufacturing, the key of end cover hinder is welding.

2.Since by manual arc welding, the weld joint is single-side welding without quality guarantee at the ends.

3.In addition, due to large welding workload, frequent return for repair and long working period, it became the throat process of the whole hinder production.

4.When making hinders of the style, we adopt advanced production technique, complete large equipment and mature technology, especially automatic submerged arc welding between hinders and end covers.

 

Details


1.The necking hinders of the Company are made by hot press and retracting of seamless steel pipes at special hinder necking machine.

2.In this way, the hinders will have thicker walls and cleaner surface. The necking cover will form membrane stress rather than bending stress with desired stress performance under the effect of inner pressure.

 

Features


1. Strength calculation report with applied materials information.
2. 100%NDT(non-destructive inspection) report of steel plate, tube and welding rod.
3. 100%X-ray inspection report (welding seam): to ensure the quality of the entire boiler.
4. Hydraulic test report: ensure the standard working pressure and safety.

5.Excellent in welding quality, highly automatic, safe and reliable.

 

Classification


 

MaterialCarbon steel,Alloy steel,Stainless steel.
LengthAccording to costumes requirements.
Temperature Range300℃~1500℃
Diameter(OD)76mm~914mm

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