Zhangjiagang Sunswell Machinery Co., Ltd. |
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Automatic Water Juice Glass Plastic Bottle Cardboard Trayer Shrink Sleeve Wrap PE Film Wrapping Wrapper Packing Machine
Technical parameter
1) Power supply. Total power : 380/220V ,75KW (three-phase )
2) External gas source : 4-6kgf/cm2
3) main motor: 380V 3300W
4) Bottle separate electricity motor: 380V 820W*2
5) Exit belt motor : 380V 750W
6) Film cutting electricity motor :380V 820W
7) Film feeding electricity motor: 3.3W
8) Bottle entry plate chain electricity motor : 380V 1100W
9) Whole bottle motor :380V 250W
10) Machine size (L*W*H) :13500*1215*2150mm
(Can make according to special requirement).
11) ackage piece speed : 45package /minute
12) Package product size : can according to client special
requirement.
13) Working platform height :L1150+50mm (can making according to
special requirement).
14) Conveyor belt : shanghai
15) Usage film type : PE film and can use color film
16) PE film width PE: according to client requirement , film
thickness: 0.07mm-0.13mm;
17) Film shrinkage ratio : length wise direction 70-80%, cross wise
20-30%.
18) Circumstance condition: humidity 98%, temperature:20-40ºC.
19) Noise: at working circumstance, noise 75DB.
20) Whole machine all set safe protection device
21) While package type not change, just need to change bottle
height and bottle neck diameter, just need 20 minute; while not
change bottle neck diameter and bottle height, just change package
specification, not more than 10 minute.
22) Bottle entry belt drive by frequency motor, adopt to plastic
chain net belt conveyor; in addition, match one set of frequency
transducer controlling and facility connecting conveyor chain,
ensure bottle smoothly enter into each channel tunnel; according to
product package type, via vibrate parse device divide product; each
channel bottle arrange and number control by conveyor belt top
sensor; can control entrance bottle stream pressure according to
entrance bottles streams; bottle entrance place set inspection
device of bottle full and lacking situation, can let bottle
efficiency separation.
23) Bottle separate and group: two group shifting fork that drive
by servo motor, group bottle as package required number, adopt to
linear bottle separate, control by servo motor, accuracy locate,
easy to debug, very reliable.
24) Bottle hander film wrapping: via bottle handing pole control
each group bottle movement distance, let it synchronization with
film lifting pole, and let bottle push to film wrapping section
belt; film lifting pole and film lifting device match torsion limit
stopper, while bottle drop or bottle block, limit stopper movement
let machine auto stop, after failure solve, then turn limit stopper
hand wheel reset.
25) Mechanism rotation: the machine rotation drove by servo motor,
adopt to synchronous belt and chain rotation assembly method,
ensure rotation harmony, the place that adopt to chain ration all
add protection covet and lubricate device, ensure worker safe and
circumstance clean.
26) Have the function: while lack bottle, the machine will alarm,
no bottle no film feeding function
27) Controlling system: adopt to PLC and touch screen controlling,
have manual. Auto move method, touch screen have full machine
manipulation function, can display instant and accumulated package
quantity, and enable can print with the connected printer. Setting
procedure is more quick and precise; controlling panel adopt to
electronics touch and control button controlling, can directly
input and revise package type parameter, also can save different
package specification parameter; timely supervise facility
operation whole process. All the working procedure all have sensor
checker, have ego diagnose function, if have any breakdown,
facility will auto stop, alarm light blink, display breakdown type
indication on the touch screen; common type reducer motor matching
frequency transducer, whole machine limitless speed adjust, move
transmission is very steadily; can as above situation change, auto
control machine movement speed.
29) Mechanism character: mechanism spare parts adopt to stainless
steel, chroming steel and strong anti-corrode character aluminum
alloy ect material; surface good quality spray printing, whole
machine have strong anti-rust character.
30) The facility accord with safe manipulation and safe operation
related criterion and standard. All the lubricate part connect
central place, for convenient to handle, lubricate part all ensure
have no pollute on the product.
31) Performance character: high automatic degree, the machine
choose PLC programmable control, electricity part all adopt to
import reliable pneumatic device and super electricity controlling
technology, have steadily character, easy to handle, low failure,
high automatic degree ect advantage; easy to handle; the machine
belong to full auto production, and can limitless speed adjust and
whole line synchronization operation.
32) Electricity collocation: Siemens PLC controller, Schneider
contactor, FOTEK sensor switch, FESTOR pneumatic element, SIMENS
servo motor, SEW electricity, SIMENS touch screen manipulation.;
sensor switch, approach switch adopt to P+F product; low pressure
pneumatic element adopt to France Schneider product, other element
all adopt to famous brand.
33) Working flow: open power supply switch, cross film, choose
manual film cutting, after one time film cutting success, then
choose auto, machine start to operate. Product via bottle split
flow facture, guiding fracture, bottle separate fracture, bottle
handing film lifting up fracture, film wrapping fracture, at last
via shrink tunnel, then finish whole film wrapping package working.
Main Electricity collocation list
No | Name | Specification | Number | Brand | Place of origin |
1 | Touch screen | 10.7" | 1set | SIEMENS | Germany |
2 | Servo electric motor | 5set | |||
3 | Servo controller | 5set | |||
4 | PCC controlling system | 1pcs | |||
5 | Manipulation plate | 1pcs | |||
6 | Bus connector interface | RS-232. | 1pcs | ||
7 | Input and output module | 6piece | |||
8 | Photocell | PEPPERL+FUCHS "P+F" "P+F" | Germany | ||
9 | Pneumatics | FESTO | Germany | ||
10 | Gear box | 4pcs | Transmission Equipment Co.,Ltd | China | |
11 | Force conveyor electricity motor | 2pcs | Transmission Equipment Co.,Ltd | China | |
12 | Back Electricity shrink tunnel motor | 3pcs | Transmission Equipment Co.,Ltd | China | |
13 | Weather belt | 2-3pcs | Habsit | Swiss | |
14 | Frequency converter | DANFOSS | Denmark | ||
15 | Hot glue machine | Dynatec | America | ||
16 | Bearing | SKF or same Grade product | Swiss | ||
17 | Linear bearing | SKF or same Grade product | Swiss | ||
18 | Synchronous belt | 1pcs | |||
19 | Pneumatic shaft/axis | 2pcs | Zhongguo Hangtian | China | |
20 | Conveyor chain | Shanghai lilai | China | ||
21 | Electricity component | Schneider | France |