Juice Conditioning Line Hot Filling Fruit Juice Beverage Pre Processing Equipment

Juice Conditioning Line Hot Filling Fruit Juice Beverage Pre Processing Equipment

Pre-processing and blending system, fully automatic beverage pre-processing equipment, equipment required for fruit juice beverages, sterilization filling of fruit juice, pre-processing equipment before fruit juice filling mainly includes water treatment production lines and deployment lines. Blending production lines include sugar pot, Blending tank, dual filter, vacuum degassing machine, homogenizer, ultra-high temperature instant sterilization machine, temporary storage tank and CIP online cleaning. This set of equipment is mainly used for the completion and sterilization of juice, and enters for juice or blended beverages. Be prepared before filling.

1. Extraction System: Extraction System

The purpose of the extraction operation is to efficiently extract the active ingredients of plants, not only to maintain the unique color, aroma, and taste of the original liquid as much as possible, but also to effectively prevent the excessive dissolution of the non-original active ingredients that cause the turbidity and precipitation of the beverage.

After extraction, the juice should be clarified to remove impurities, colloids, and non-polyphenolic macromolecular compounds in the juice to avoid turbidity and precipitation during the shelf life of the product. Especially suitable for the extraction of tea juice, it is a reliable and high-quality special extraction equipment.

2. Sugar dissolving system

The sugar dissolving system is mainly used for the dissolution of granulated sugar. It consists of a material-liquid mixing pump, a hot and cold cylinder, a double filter, a frame and connecting pipes. The granulated sugar with good texture is dissolved in a certain amount of hot water to make the expected concentration The syrup is stored for later use after heat preservation, sterilization, filtration, and cooling.

3. Allocation system

Before mixing the concentrated juice, it is necessary to add appropriate amount of water to dilute the high-concentration concentrated juice. All the syrups and auxiliary materials are sent to the mixing tank in order, and water is added to the mixing tank to stir, mix uniformly and constant volume, ready for the next process.

4. Mixer

The function of the mixer is a device that mixes syrup, water and carbon dioxide. It can be well combined with CO2 without bubble generation, ensuring the quality and stability of the beverage. The whole process of the system is automatically controlled and easy to operate.

5. UHT system

The English abbreviation of Ultra Heat Treated is called ultra-high temperature instantaneous sterilization system. The product is continuously subjected to short-term rapid heating and cooling treatment in a completely sealed system, which kills all harmful microorganisms while retaining the product flavor and nutrients, and prevents Secondary pollution. Therefore, the UHT system is widely used in the sterilization of fruit juice, beverages, dairy products, ice cream, etc.

6. CIP system

The English abbreviation of Clean In Place is called in-situ cleaning (online cleaning, on-site cleaning), which can not only clean the machine, but also kill all microorganisms, and has a rapid sterilization effect. It is generally non-toxic after dilution and is not affected by water hardness. , Can form a thin film on the surface of the device. Various forms of cleaning are carried out according to process requirements.
 

Quality Control

To guarantee the excellent performance of our beverage production lines and beverage machinery, we introduce advanced technology from Germany and Italy, and constantly improve our production technology of liquid filling. Apart from that, free trainings are offered to our employees to help them improve technical skills. In addition, we strongly believe that beverage production lines and beverage machines with high pass rate and reliable quality can effectively reduce production cost. Thus, we strictly implement product inspection in every step of production, from raw material acquisition to shipping our finished products, to ensure the quality and pass rate. Besides, much attention is also placed on perfect management system and high quality employees for a higher working efficiency.