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Automatic Lithium Ion Battery Pack Production Line 18650 / 21700 / 32650 Cylindrical

Shenzhen Best Automation Equipment Co., Ltd.

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Automatic Lithium Ion Battery Pack Production Line 18650 / 21700 / 32650 Cylindrical

Country/Region china
City & Province shenzhen
Categories Other Processing Services
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Product Details

Fully-automatic battery pack assembly line

 

 

Scope of equipment

BT - 2113B Automatic Lithium Ion Battery Pack Production Line 18650 / 21700 / 32650 Cylindrical Energy Storage / Power mainly used in automotive battery modules. Fully automated production of power batteries, energy storage batteries, power tool battery packs and other application batteries.

 

Features

1.Customized for 18650/21700/26650/32650 type of cells.

2. Only three operators are needed from boxed cell to welded battery pack.

3. Optional cell scanning function, set cell data into the bracket or combination of batteries, the battery data can be tracked.

4. Using 4 axis Yamaha robot automatically into the bracket, stable and reliable performance.

5. Adopt Hikvision series CCD cell positive and negative polarity identification to ensure that there is no polarity error phenomenon when the cell enters the bracket.

6.Production efficiency: 5000-6000pcs /H

 

Working process

Automatic boxed cell (10*10) automatic feeding → automatic insulation paper pasting → automatic code scanning → automatic sorting (10 grade OK, One NG) → automatic cell sorting → automatic scanning code → robot into the bracket →CCD vision positive and negative detection → laser cleaning A → mold flip 1→A spot welding 1→A spot welding 2→ mold flip 2→B spot welding 2→B spot welding 2→ automatic Take out the top cover → automatically take out the battery → assembly line of semi-finished battery products (spot welding appearance inspection → attaching auxiliary materials → protection plate connection → shaping → comprehensive performance test and other stations)

 

 

Technical parameters

BT - 2113B Automatic Lithium Ion Battery Pack Production Line 18650 / 21700 / 32650 Cylindrical Energy Storage / Power

 

Automatic cell feeding

Power supply: AC220V±10% 1KW 50HZ±10%

Air source: 0.4-0.8mpa, no water mist, no impurities

The box cell is packed in 10*10 cartons, with a maximum of 5 boxes at a time

The box cell is packed in 12*15 cartons, with a maximum of 4 boxes at a time

Adopt Taiwan upper silver guide rail

Cell shift power: stepper motor/decelerator motor

Control system: XC2-24T-E PLC programmer

Operation interface: TG-765-UT color display screen, easy to operate

Cylinder: Attec /SMC/XINCHENG

Pneumatic control components: ATech /SMC/ Tiangong/Pneumatic Like

Induction device: Taiwan LIKE/ Adeke // Omron/Keenshi

Production efficiency: more than 4500PCS/H

Main FUNCTIONS: MANUALLY PUT the cell in the box into the box assembly line, automatically enter the position of the cell, and push the empty box into the storage box.The cells in the cartons are automatically removed and transferred to the line of the automatic surface cushion machine, which is compatible with different diameter of 21/18 electric cell packaging boxes

Automatic insulation paper pasting

Power supply: AC220V±10% 1.6KW 50HZ±10%

Air source: 0.4-0.8mpa, no water mist, no impurities

Adopt 4 - pin cushion mechanism to improve efficiency

Adopt frequency conversion motor and CAM punching pad to prevent battery damage

Japanese high speed steel die, design life of 5 years

Automatic rewinding of waste materials

Adopt Taiwan silver guide rail, lead rod

The lower cell motor adopts Taiwan force reduction motor

Power of manipulator: closed-loop stepper motor/servo motor

Cell shift power: stepper motor

Control system: XD-42T-E PLC programmer

Operation interface: TG-765-UT color display screen, easy to operate

Built-in fault alarm system (according to the prompt to remove the fault)

Automatic alarm for shortage of highland barley paper

Quantitative reminder of die cleaning

Cylinder: Attec /SMC/XINCHENG

Pneumatic control components: ATech /SMC/ Tiangong/Pneumatic Like

Induction device: Taiwan LIKE/ Adeke // Omron/Keenshi

IR tester

Test power: Star pneumatic

Cylinder: Attec /SMC/XINCHENG

Pneumatic control components: ATech /SMC/ Tiangong/Pneumatic Like

Induction device: Taiwan LIKE/ Adeke // Omron/Keenshi

Test efficiency: above 4500PCS/H

Test needle model: KS-100A3000

Test needle life: 600,000 times

Main functions: single test cell voltage and internal resistance, through the servo motor shift, test 10 cells, from the cell shift mechanism to triple shift mechanism 1, test data in the sweep code completed and cell bar code binding, storage database

Tester model: HIOKI BT3562 optional domestic HK3560

Test channel: channel 1

Voltage reading accuracy: plus or minus 0.02MV

Internal resistance reading accuracy: plus or minus 0.2 Hao

Repeated tests are consistent

Test data in the sweep code completed and cell bar code binding, stored in the database

Test efficiency: 5000PCS/H

Automatic scanning

Honeywell/Genz/HiKVision sweep code

Custom light source is used to ensure the accuracy of code reading

Identification system: Bicester independent research and development

Camera width: within 300*150MM

Executive device: Industrial computer, genuine WIN7 system

Main Functions: Sanlian shift 1, sweeps the batteries into the code, start the step motor drive gear, the batteries clockwise, to read bar code data binding, not read bar code and test negative sentences is bad, the test data in the code completion and batteries barcode binding, store database, MES system docking with party a, don't sweep yards, and yards function can be blocked, 11 sets of gear transmission, with rubber ring to increase the friction on the core, to ensure the normal rotation of the core, normal reading, 18650 and 21700 cells universal

Scanning efficiency: more than 3500PCS /H

Automatic sorting

Adopt Taiwan silver guide rail, lead rod

Automatic gear manipulator power: 2 axis 400W servo motor

Module: 2 axes

It is stable and reliable to grab 10PCS of electric cell at one time and adopt cylinder telescopic permanent magnet

Control system: XD series PLC programmer

Sensor: Taiwan LIKE/ Actek /SMC/ Phenom/Airtek

Operation interface: TG-765-UT color display screen, easy to operate

Main FUNCTIONS: ACCORDING to the range of set voltage internal resistance, put the cell into the corresponding pipeline slot, 18650 and 21700 cells are universal

Use 3 synchronous belt transmission

Transmission power: 25W reducer motor

Sensor: Taiwan LIKE/ Actek /SMC/ Phenom/Airtek

Number of stalls: 5 OK stalls

The assembly line is divided into cell feed and cell discharge

The discharging level of the cell is equipped with automatic mounting mechanism, which opens automatically when the cell is taken

18650 and 21700 cells are universal

Lifting cell storage mechanism

 

Power supply: AC220V±10% 1.6KW 50HZ±10%

Adopt Taiwan silver guide rail, lead rod

Lift power: Brake reducer motor

Storage capacity: 18650 about 240PCS, 21700 about 180PCS

Lifting speed: 8MM/ SEC

Control system: XD series PLC programmer

Sensor: Taiwan LIKE/ Actek /SMC/ Phenom/Airtek

Operation interface: TG-765-UT color display screen, easy to operate

18650 and 21700 cells are universal

YK400XR Yamaha robot

 

Robot model: Yamaha YK400XR

Valid range: radius 360MM

Load weight: 3KG

Main functions: The robot takes out the well-spaced electric cell and inserts it into the bracket (or without bracket mold).

Efficiency: 5000-6000 PCS/H

Technical parameters: See Yamaha manual for details

 

 

 

Main functions: Special research and development of control system for Yamaha robot

Manually set robot coordinates and actions

Match Yamaha 4-axis / 6-axis robot

Debugging is simple, easy to learn, easy to understand

The 7.5-inch touch screen displays the current status

Operating system: Bicester independent research and development

CCD tester

Power supply: AC220V±10% 0.6KW 50HZ±10%

Hikvision 10 million HD camera

Identification system: Bicester independent research and development

Camera width: 420*300MM or less

Executive device: Industrial computer, genuine WIN7 system

Main functions: CHECK and compare the positive and negative electrodes of the plugged cell, and stop the operation if the position is wrong or the polarity is back, waiting for manual confirmation before release

Scanning efficiency: more than 6000PCS cell /H

During normal production, every test, when qualified, the screenshots will be sent to the MES system of your company for preservation (about 8M each).

Interface mode: Webserive

Send Send: Send in hexadecimal format

A surface welding

Main function: Automatic spot welding for single side of battery pack

Standard HEQUAN(Bicast), MDA8000B/MDB4000B transistor welding power supply,

Optional MIYACHI MDA8000B/MDB4000B transistor spot welding power supply

With current detection function, false welding, explosion fire alarm

Four-axis pure servo motor operation

Spot welding coordinate data can be imported by U disk or array

Positive and negative welding currents can be set differently (spot welding specification)

Single cell can be set at a certain position without spot welding

Spot welding needle cooling: standard with chiller

Standard rotating welding head, plus or minus 90 degrees rotation (plus or minus 90 degrees range, arbitrary setting)

Optional automatic grinding welding needle function

Optional welding needle pressure detection function

Welding data acquisition and upload

Interface mode: Webserive

Send: to be sent as a string in XML format

Spot welding efficiency: more than 4500PCS cell /H (calculated according to the two times of spot, 4 welding spots for the positive electrode and 4 welding spots for the negative electrode)

Spot welding of nickel :0.08-0.15 nickel plating or pure nickel without the diversion groove welding

0.15-0.2 nickel plating or pure nickel is recommended to be welded with a diversion groove

Convex welding is recommended for nickel plating above 0.2mm -0.5 or pure nickel

Mould flip

Main function: Turn the mold into B side automatic spot welding

Turnover efficiency: 20S/ time

B surface welding

Same as A surface

Could be customized for single side weldiing or two sides

Battery fetching manipulator

Main Functions:

Remove the spot-welded battery and transfer it to the circulation line or assembly line

Efficiency: 20S/ time

 

 

FAQ

A:How do I confirm that you are the manufacturer?

B:1)Clear front desk photo with our factory name.

    2)Video calls during working hours, no advance booking is required.

    3)Any time agent visit factory,no advance booking is required.

    4)Inquire production progress at any time, provide photos and videos, etc.

    5)Professional engineers solving after sale service problems.

A:What types of machines can we make?

B:All kinds of battery assembly machines.Cell testing,insulation paper sticking,sorting,welding,testing,aging.

For cylindrical/prismatic/polymer cells,manual and automatic,single machine and production line.

A:Can you help me to set up a plant?

B:Yes,please provide your raw materials and products details,your requirements about efficiency,your budget,we will send a plan to you.If you need we can also introduce some suppliers of raw materials to you.

A:Do you support after sales service?

B:Yes, after purchase BT - 2113B Automatic Lithium Ion Battery Pack Production Line 18650 / 21700 / 32650 Cylindrical Energy Storage / Power we will have professionals to install and train, and the warranty is two years. Exported to Europe and the United States, Southeast Asian countries, there is a site in India

A:How can we solve machine problems?

B: Factory advantages,we have engineers and we produce the machines.

1)We will arrange an engineer to communicate with you when we get your message.He will guide you to solve the problem by video call or messages.

2)If the problem was caused by component damage,we will send a new component to you.After you get it,we’ll guide you on the video call about how to install it.

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