Guangdong XWELL New Energy Technology CO., LTD. |
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CNC Automatic Spot Welding Machine For Cylindrical Battery Pack
Product Description
1.1 Power: 4KW,AC 380V,50HZ
1.2 Air pressure; 0.4-0.6Mpa
1.3 Applied range: Series and parallel combination of power battery
core 18650 / 26650, multi-parallel and multi-series combination,
electric tool battery, swing car battery, storage battery pack,
26650 battery pack, 32650 battery pack, electric bicycle battery,
etc.
1.4 Max stoke: example the 18650 battery core, max stroke: X-axis
35pcs core* Y-axis 20pcs core, if need a larger stroke, it needs to
be customized.
1.5 Suitable welding needle: Diameter 4-4*6 imported flat head
welding needle (bulge point welding), diameter 1.5*100mm(spot
welding)
1.6 Suitable nickel width: Forming nickel
1.7 Can be customized spot welding mold front in and back out
type(Suitable for automatic production line using)
1.8 Suitable nickel thickness: 0.1mm---0.3mm (0.21—0.3mm thickness,
nickel needs to be slotted)
1.9 Production efficiency: about 4000PCS-5000PCS per hour
1.10 Welding machine: 5000A/8000A model, oen sets
1.11 Welding effect: good welding consistency, uniform solder
joints and beautiful
1.12 Three kinds of spot welding data input:
1.13 Welding mold name:Chinese and English Input Skill
1.14 Control component: 7-inch touch screen, 6-axis high speed PLC
programmer, 3-axis 750W servo motor, 2-axis 400W servo motor drive
electric welding head
1.15 Uses forming nickel strip to reduce waste
1.16 Equipment debugging is simple, easy to learn and easy to
understand, change the model quickly (0-199 group data can be
called)
1.17 Welding head power: Electrical servo
1.18 Finished battery fixture mold: 1 set insulation electric wood
fixture(2 pcs)
1.19 Warranty: one year limited warranty and lifetime support
1.20 The device comes with a fault alarm,clear the fault according
to the prompt
1.21 Dimension:L1630*W900*H1730MM
1.22 Weight:about 280KG
Product Features
1. Machines which automatically Weld Nickel Sheet to Battery Cell
Electrode.
2. Used for battery factories automatical production in power
banks, laptops and ebikes, etc.
3. Do 2000pcs welding per hour.
4. Touch screen operation, easy and fast responding.
5. 0-1 worker to operate the machine, fast and with great
efficiency.Can be connected to other machines to proceed
automatically.
6. Air cooling, manual programming & CAD drawing input
available.
7. Overseas sales office in New Delhi, India.
8. 12 months warranty and life-time maintenance.
Product Advantages
1. High stablity
2. Strong generalty
3. Production control
4. Long maintenance
5. Efficient and precise
6. Welding pulse width is adjustable, welding machine is firm and
spatter is small, welding spot is not colored.
7. 7 Inch Touch screen, more convenient operation, more clear
display
8. Three file programming modes, manual input, array and CAD DXF
schema import, simple and fast response to various complex program
editing
9. The welding head has the function of air cooling or water
cooling, which can effectively reduce the influence of the
temperature of spot welding needle on the welding quality.
10. It can store 99 groups of files, which are easy to call and do
not need complicated wiring and shunting process.
11. One-button calibration function for whole deviation of solder
joint, which can be used to calibrate point deviation caused by
needle replacement or other reasons.
12. Spot welding efficiency is higher, welding speed per spot is
less than 0.35S (according to different speed of the selected
welding machine), single side spot welding machine can reach 2800
cores per hour.
13. The core parts are imported from Japan and Taiwan. The
accuracy, stability and service life of the machine are more than
twice that of other parts made in China.
14. Welding automatic alarm and stop function, after clearing the
fault can continue spot welding
15. Machine with power cut or breakpoint continue function, can
manually adjust any position for spot welding
16. Welding machine can be optional, according to different
requirements of customers, different welding machines can be
selected to effectively meet customer needs.
Product Specification
Model | MD-ASW Single-side Automatic Spot Welding Machine |
X-axis travel | 400mm (Customized) |
Y-axis travel | 400mm (Customized) |
Welding thickness | 0.12mm-0.3mm (Welding power optional) |
Spot welding speed | 0.35s / point; 1500pcs / h |
Welding head spring pressure range | 1.0 - 5kg |
Maximum speed of motor drive | 1000mm/s |
The maximum number of batteries loaded | 300pcs (standard 18650 lithium battery) |
Number of groups for storing files | 99 groups |
Operating system | Embedded control system + man-machine interface |
Transmission | Stepper + imported precision linear guide (optional servo + screw) |
Power supply | Single-phase 220V±10% / 50Hz±10% |
Power | 4000w |
Air supply | 0.4 - 0.6Mpa |
Application | Storage Battery Pack, Electric Bicycle Battery; Power Battery Welding |
Weight | 200KG |
Dimensions | About 900mm * 900mm * 1750mm |
Equipment configuration
Item | Spare parts | Brand |
1 | Servo motor | PANASONIC / FUJI |
2 | Stepping motor | LEADSHINE / HUICHUAN |
3 | Solenoid valve | AIR TAC |
4 | Support base | NSK |
5 | Linear guide rail | HIWIN |
6 | Power Supply | MINGWEI |
7 | Sensor | OMRON/CHEVEN |
8 | Button & Indication light | GONCON |
9 | Electric relay | DELIXI |
Product Application
Photovoltaic, power battery, NiMH lithium battery and other
batteries are connected with nickel alloy strip, aluminum nickel
composite strip, wire and guide strip, household electrical parts
and guide strip, hardware accessories, copper and silver products,
stainless steel peripheral connection, bulb foot welding,
electronic parts, all kinds of high and low conductive metal
welding, etc.
Product Operation
1. Setting the parameters of welding on the touch screen. (The same
product only need to be set once)
2. Put the fixture with the battery pack on the quick clamping
position.
3. Press the start button, the machine automatically complete all
welding actions.
4. The welder sound to prompt operator replacement of new fixture
(battery pack).
Single side spot welding machine details