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[China]
Trade Verify
Address: Room 322, Building 3, No. 801, Qiaoxing Avenue, Xiaoluo Village, Shatou Street, Panyu District, Guangzhou
Contact name:Sammy Qin
Guangdong XWELL New Energy Technology CO., LTD. |
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Verified Suppliers
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One Head Automatic Resistance Spot Welding Machine for Battery Pack Assembly Line
Product Description
Automatic single-sided spot welder machine is suitable for welding
of a single cell in series and parallel before assembly in the
battery pack factory.
This machine is automatic spot welder for cylindrical batteries
such as 18650/21700/26650/32650/32700. The electric control part of
the spot welding machine adopts modular design, which has high
integration, good versatility and convenient maintenance. The main
actuator is controlled by a servo motor, which has high accuracy
and good reliability. The electrical circuit of the equipment
adopts domestic and foreign standard control devices and devices,
which is convenient for maintenance and replacement. It supports
automatic rotation of the spot welding head, Autocad data import,
array and manual methods, which significantly improves the spot
welding efficiency and guarantees the Pack production line.
Product Features
1. The programming interface is easy to operate, and supports three
methods: CAD DXF map, array and manual. Any group of programming
files can be stored.
2. Welding needle replacement forecast and reminder, the welding
head adopts water-cooled circulation to dissipate heat, which
effectively reduces the loss of welding needles and improves the
welding effect.
3. Built-in welding current monitoring system, can monitor welding
current, with false welding and false welding alarm function, can
monitor welding in real time.
4. With integrated industrial control, all welding parameters can
be traced and tracked, which is convenient for data management and
simple operation. It has functions such as solder joint tracking,
fire explosion, false soldering, and missing solder monitoring
records.
5. The 4-axis pure electric model can effectively prevent false
welding and frying welding due to unstable air pressure.
6. The Miyachi Rotary Welding Head is adopted. The welding head
supports plus or minus 90° rotation. It is suitable for spot
welding of nickel sheet shunt grooves at any angle, and the welding
head is lightweight, which effectively prevents the welding head
from being too heavy and causing the welding battery to deform.
Product Advantages
1. 7 Inch Touch screen, more convenient to operate and clearer to
display
2. The welding head has the function of air cooling or water
cooling, which can effectively reduce the influence of the
temperature of the spot welding needle on the welding quality.
3. It can store 99 groups of files, which is easy to call and does
not need complicated line change and machine adjustment process.
4. One key calibration function for the overall deviation of solder
joints, which can be used to calibrate the point position deviation
caused by the replacement of solder pins or other reasons.
5. The efficiency of spot welding is higher, and the speed of each
spot welding is ≤ 0.35s (according to different speeds of the
selected welding machine), and the single-sided spot welding
machine can reach 2800 electric cores / hour.
6. The core accessories are imported from Japan and Taiwan, and the
accuracy, stability and service life of the whole machine are more
than 1 times higher than those of other domestic accessories.
7. The automatic alarm and stop function of welding can continue to
spot weld after clearing the fault.
8. The machine has the function of power-off or breakpoint
continuation, which can manually adjust the position for spot
welding.
9. Welding machine can be selected and matched, and different
welding machines can be selected according to different
requirements of customers to effectively meet customer needs.
10. Three file programming modes, manual input, array, CAD DXF
pattern import, simple and fast response to various complex program
editing.
Product Specification
X-axis stroke | 400mm (customizable) | Operating system | Embedded system + HMI |
Y-axis stroke | 400mm (customizable) | Transmission mode | Screw rod+precision linear guide rail |
Max spot welding rate | 0.5S/point; 1500-1800pcs/h | Driving mode | Hybrid servo motor |
Max speed of motor drive | 1000mm/S | Nickel welding thickness | 0.1mm-0.3mm |
Max loaded cell (18650) | About 500pcs (20 * 25) | Dimension | 900L*900W*1750H |
No. of file groups saved | 99 groups | Positioning accuracy | ±0.02mm |
Weight | 200KG | Horizontal bearing weight | 15kg (OEM) |
Main Parts List
| Name | Qty |
| X-axis module | 1 set |
| Y-axis module | 1 set |
| Welding host | 1 pcs |
| Welding head | 1 set |
| Clamping mechanism | 1 set |
| Welding mould | 1 sets |
| 7 inch touch screen | 1 pcs |
| Motion controller | 1 pcs |
| Servo motor | 2 sets |
| Pneumatic element | 1 set |
| Machining parts | 1 batch |
| Control system | 1 set |
| Machine frame | 1 set |
| Alarm system | 1 set |
Product Application
18650/26650/21700/32650 and other battery combinations;
Energy storage battery, electric vehicle battery, electric
motorcycle battery and other modular power lithium battery packs."
Product Operation
1. Setting the parameters of welding on the touch screen. (The same
product only need to be set once)
2. Put the fixture with the battery pack on the quick clamping
position.
3. Press the start button, MD-ASW automatically complete all
welding actions.
4. MD-ASW sound to prompt operator replacement of new fixture
(battery pack)."
