Active Member
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[China]
Address: Jin'er Road, Jiaozhou, Qingdao City, Shandong Province, China
Contact name:Alex.q
Qingdao Huichen Logistics Technology Co.,Ltd |
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Save Labor Cost 60% Automatic Logistic Warehouse With High Racks
Equipment
An effective automated storage and retrieval system provides several benefits for supply chain management:
·An efficient AS/RS system helps companies cut expenses by minimizing the amount of unnecessary parts and products in storage, and improving organization of the contents of a warehouse. Due to automated processes, it also allows for more storage space due to high-density storage, narrower aisles, etc.
·Automation reduces labor costs while lowering workforce requirements and increasing safety.
·Modeling and managing the logical representation of the physical storage facilities (e.g. racking, etc.). For example, if certain products are often sold together or are more popular than others, those products can be grouped together or placed near the delivery area to speed up the process of picking, packing and shipping to customers.
·Enabling a seamless link to order processing and logistics management in order to pick, pack, and ship product out of the facility.
Tracking where products are stocked, which suppliers they come from, and the length of time they are stored. By analyzing such data, companies can control inventory levels and maximize the use of warehouse space. Furthermore, firms are more prepared for the demands and supplies of the market, especially during special circumstances such as a peak season on a particular month. Through the reports generated by an AS/RS system, firms are also able to gather important data that may be put in a model for it to be analyzed.
Vertical Lift storage Modules (VLSM) - These are also called vertical lift automated storage/retrieval systems.All of the next AS/RS types are designed around a horizontal aisle. The same principle of using a center aisle to access loads is used expect that the aisle is vertical. Vertical lift storage modules, some with heights of 10 meter or more, are capable of holding large inventories while saving valuable floor space in the factory.
Unit load stackers - The unit load stackers is typically a large automated system designed to handle unit loads stored on pallets or in other standard containers. The system is computer controlled, and the S/R machines are automated and designed to handle the unit load containers.
ASRS Gantry Robots - These are a type of Automated Storage/Retrieval Systems used in warehousing and logistics sectors. Some common uses for these are in the Tire Industry for stacking tire inventory. Most of these systems span 50–60 ft in width and average 200–300 feet in length. These systems use End Effectors a.k.a. End of Arm Tooling to pick and place the tire stacks from conveyors.
Working Principle
| Inventory | The goods are put on the front end of the storage tunnels by the forklift truck, through radio remote control shuttles, can carry pallets of goods in track operation |
| PICK | radio remote control shuttle carries the pallet from the farthest end of the storage tunnel to the nearest end of the racking system, put down the pallet from the racking system by the forklift truck |
| Shuttle | The shuttle can be place in different storage tunnel by the forklift, several storage tunnels can share a shuttle. The quantity of shuttle is depend on the depth of the storage tunnel, total of goods, shipping quantity, shipment frequency and other factors |
ASRS warehouse rack mainly consists of following parts:
| Racking | Structural feature: AS/RS System are usually equipped with pallet racking and drive-in racking, both of which are composite structure. Steel panels and wooden panels are available for loading with good capacity. Conveyors will do the loading and unloading job under the instruction from the central computer. AS/RS System is mainly used in the food, tobacco, electronic, mechanical and armament industry. |
| Stacker | Structural feature: Double upright structure, steady and reliable, vector frequency conversion drive and encoder position control, mechanical and electronic safety devices to ensure safe using of the system; All the way tracing technology by information transferring; Electric components are imported from abroad; Touching screen interface for easy operation; Making manual, semiautomatic, automatic and linkage control come true; Used in many situations by combining with other logistics equipment. |
| Conveying system | Structural feature: Conveying system is usually equipped in the front or back of warehouse for conveying goods here and there, bridging the procedures done by forklifts and stackers by using rolling conveyor or chain conveyor and combining with lifts, rotating devices and other equipments. |
| Controlling system | Structural feature: Communicating with WMS and ECS through OPC
agreement, PROFIBUS bus network, set up by Siemens S7-300
controller can operate all conveyors offline, doing conveying of
goods automatically. Please refer to the attached drawing for details of conveying system |
| WMS System | Hardwares of WMS System: Star network structure, network sever, RF server, computers for management and monitor, RF base station and RF terminal for in/out warehouse of goods. |
Application
| 1 | Goods of large quantity and few kinds: food, beverage, chemical, tobacco and other single kinds of items and of large quantity, etc. |
| 2 | Refrigeratory exercise: reduce low temperature working time, improve work efficiency and operation safety. |
| 3 | Deadline management: articles on strict requirements batch, require FIFO operations management warehouse |
| 4 | Increase storage capacity: the limited storage space, need to maximize the use of space of warehouse. |
Benefits
1. Dramatic improvements in operator efficiency and storage capacity .
2. Reduction of work-in-progress inventory .
3. Improvements in quality and Just-in-Time performance .
4. Provides make-to-order capability in addition to make-to-inventory production .
5. Real-time inventory control and instantaneous reporting functionality .
Advantages
1. High density storage style, high warehouse utilization rate
2. High work efficiency, greatly reduce operating time
3. Operating flexibility, the access of goods can be FIFO, can also be FILO
4. And good safety, reduce damage, improve safety productivity
Beam
Please provide information for quick quotation
1. Pallet Size (Length*Width*Loading Height in mm)
2. Layout or Dimension (Length*Width*Net Height in mm) of your
warehouse
3. Rack Size (Length*Width*Depth in mm) if you are available or we
shall design for you
4. How many bays and levels if available
5. Loading Capacity(kg) of each level or each pallet
Production Of ASRS Rack
Main Products
Why Choose HUICHEN?
1. 17 years experience on manufacturing warehouse racking;
2. All types of racking comply with ISO9001, CE etc;
3. Have successfully done thousands of racking project;
4. Factory direct sale price, no cost for middle distributor.
Really important to choose a reliable warehouse racking supplier!!!
Service
