500L/H Capacity SUS304 Syrup Production Line For Seasoning

500L/H Capacity SUS304 Syrup Production Line For For Seasoning

4000bottle Per Hour Capacity Syrup Production Line For Baking

Process overview
There are three methods: acid method, enzymatic method and acid enzymatic method.
Different processes have different sweetness, stickiness, thickening, moisture retention, hygroscopicity, osmotic pressure, color stability, coking, reducing, and fermenting, no matter which process is a complex process. the hydrolysis process. There are three main reactions in the process of starch hydrolysis: one is hydrolysis to glucose; the other is that it is hydrolyzed into glucose and then recombined into complex sugars such as isomalt; the third is that glucose is decomposed to generate 5-hydrocarbon methyl uronic acid and acid propionic acid pigment substances.

Acid hydrolysis
There are hydrochloric acid and oxalic acid. Among them, hydrochloric acid has high ability to hydrolyze starch, but acid hydrolysis lacks specificity. At the same time, a complex reaction occurs. The amount of alkali needed to be neutralized is large, resulting in a large amount of ash.

Enzymatic hydrolysis
It has a high degree of specificity, few by-products, high purity, and light sugar color, thus reducing the purification process and the amount of purifying agents. Compared with the acid method, it can convert higher concentrations of solids, improve efficiency, reduce losses, and reduce Cost, the obtained mother liquor can also be used, and it is carried out under normal temperature and pressure, and the equipment and process are relatively simple.

Acid enzymatic method
The input data is 18-20Bx°, which is twice that of the acid method, which saves costs and shortens the time. The DE value (saccharification rate) can reach 96%. It is 20% of the acid method, and the product quality is high.

MAIN EQUIPMENTS

High-shear lysis system

The high shear lysis system is used for the dissolution of all powder components and mainly consists of parts such as a high shear dissolution tank, rotor pump and double filter.Pour hot water into the high shear dissolution tank into the tank according to the formula ratio, and then open the high-speed mixer dissolution material. After all raw materials are dissolved, pump into the double filter to separate the solid, and then sent into the mixing tank for deployment.

Blending Tank

The blending process is the core process of syrup seasoning processing, as after mixing, we obtained a semi-automatic syrup product.Hybrid process is also a thermal mixing process and can improve production efficiency.The temperature was controlled at about 6O-65℃ and the mixing time at about 15 – 30 minutes according to the composition.
The mixing pool is mixed by three layers of SUS304/316 material 2B plates and a paddle mixer at a mixing speed of 0-65rpm.It is the ideal device for mixing diluted water into ​syrup.The tank is equipped with material inlet, outlet, PT100 thermometer, steam valve set, liquid level sensor, CIP cleaning ball, sanitary valve, etc.

Homogenizer

The syrup in the syrup homogenized by the homogenizer has a smaller particle size and a higher viscosity. Under the action of shearing and impact, the ketchup is thinner and tastes smoother.
The high pressure homogenizer is mainly composed of a high pressure pump and a homogeneous valve.The uniform pressure of the material is between 25-40mpa.

Tubular sterilization machine

After mixing the syrup evenly, pump it into the sterilization machine for sterilization treatment, which can extend the shelf life of the product.The sterilization temperature was 55℃-105℃, sterilization time for 120 seconds.Material outlet temperature was set at 85℃, for hot filling.Due to the high viscosity of syrup, we generally use a tube pasteurizer.

Syrup filling machine

The most common syrup filling on the market is glass bottle filling. Syrup is a product with a relatively high viscosity. Therefore, the requirements for shelf life in filling are relatively low, and aseptic filling is not necessarily required. Ordinary linear filling machine/BIB filling machine can also be realized.

Water bath sterilization / spray cooling

The final product needs to be secondary pasteurized to better extend the shelf life.There are two kinds of secondary sterilization equipment, and we can choose according to the different packaging methods of the finished product.For tin cans or bottled syrup we use spray pasteurization, cooling channels spray hot water on the finished surface, then use cooling water to room temperature; for dose packs or self-reliance bags we use a water bath pasteurized .Soak dose packs or self-reliance bags in hot water for pasteurization, then cool with cold water, and finally blow off the droplets on the bag surface with compressor air.The secondary sterilization process was to preheat with 95℃ of hot water, then precooled with warm water to 65℃, and finally cooled to room temperature.The whole process takes about 40-60 minutes.