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PLC Controlled Carbonization Heater With Pressure Gauge Safety System

Shandong Hengyi Kaifeng Machinery Co., Ltd.,

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PLC Controlled Carbonization Heater With Pressure Gauge Safety System

Country/Region china
City & Province jining shandong
Categories Manufacturing & Processing Machinery Design Services
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Product Details

Product Description:

The Carbonization Furnace is a state-of-the-art equipment designed for the high-efficiency conversion of a variety of organic materials into charcoal. With a primary focus on environmental sustainability and efficient energy use, this furnace is an ideal solution for industries looking to process biomass with minimal waste. The furnace features a robust design, engineered to handle a wide array of carbonaceous raw materials such as coconut shells, nut shells, and wood, making it a versatile tool for a multitude of carbonization applications.

At the heart of the Carbonization Furnace's operation is its advanced heating method. Unlike traditional systems, this furnace ignites using a burner and subsequently capitalizes on the self-use of flue gas. This innovative approach not only optimizes the heat distribution within the carbonization kiln but also contributes to lower fuel consumption and reduced emissions. This self-sustaining heating mechanism ensures a consistent temperature profile, which is critical for the production of high-quality charcoal.

The furnace's semi-automatic grade strikes a balance between automation and user control, granting operators the flexibility to manage the carbonization process with precision while benefiting from automated systems that enhance productivity. Routine operations such as temperature monitoring and system adjustments are streamlined, allowing for a more efficient carbonization process without the need for constant manual intervention.

A standout feature of the Carbonization Furnace is its impeccable moisture control. The system is engineered to maintain a 0% moisture level within the carbonization environment, which is essential for achieving the highest quality end-product. By ensuring that the raw materials are completely dry during the carbonization process, the furnace facilitates the production of charcoal with superior energy content and combustion properties.

Safety and reliability are at the forefront of the Carbonization Furnace's design. The sturdy construction of the carbonization stove minimizes the risk of operational hazards, while its advanced control systems provide safeguards against potential malfunctions. In recognition of its durable design and reliable operation, the Carbonization Furnace comes with a 1-year warranty, offering customers peace of mind and assurance of the product's longevity and consistent performance.

The versatility of the Carbonization Furnace is further demonstrated in its ability to accommodate a wide range of carbonization scales. Whether for small-scale boutique operations or larger industrial endeavors, the furnace's modular design allows for scalability and adaptability to different production demands. This flexibility ensures that businesses of all sizes can leverage the benefits of the Carbonization Furnace to enhance their production capabilities.

In conclusion, the Carbonization Furnace represents a leap forward in carbonization technology. Its semi-automatic operation, advanced heating method, and superior material handling capabilities make it a top choice for businesses looking to maximize efficiency and product quality in their charcoal production. The assurance of a 1-year warranty, coupled with the furnace's ability to maintain a 0% moisture environment, ensures that the Carbonization Kiln is not only an investment in technology but also an investment in the quality and sustainability of the end-product. For companies seeking to innovate within the bioenergy sector, the Carbonization Furnace is an indispensable piece of equipment that promises to elevate the standard of biomass carbonization.

 

Features:

  • Product Name: Carbonization Furnace
  • Material: Suitable for Coconut Shells, Nut Shells, Wood, etc.
  • Control System: Advanced PLC Control System
  • Ash Content: ≤5%
  • Safety System: Equipped with Pressure Gauge, Safety Valve, etc.
  • Automatic Grade: Semi-Automatic
  • Also known as: Carbonization Heater, Carbonization Oven
 

Technical Parameters:

ParameterSpecification
Product NameCarbonization Furnace
Capacity8-10T/D
SizeCustomized
Ash Content≤5%
Moisture0%
Control SystemPLC Control System
Smoke Exhaust SystemCyclone Dust Collector
Warranty1 Year
Temperature Range500-600℃
Safety SystemPressure Gauge, Safety Valve, Etc.
 

Applications:

The HYKF brand, with its Model Number 8-10tpd, introduces a robust and efficient Carbonization Furnace, originating from Jining Shandong China. This furnace is a pinnacle of engineering, certified under ISO-9001, ensuring its quality and reliability in various industrial applications. Designed for a minimum order quantity of one set and priced at 235,000 USD, this machinery is a valuable investment for businesses looking to scale their production capabilities.

With packaging details that include base reinforcement, the HYKF Carbonization Furnace guarantees safe delivery to your facility within a timeframe of one month. Payment terms are flexible, with options like T/T and FOB QING DAO, catering to diverse financial preferences while the supply ability stands at 5 sets, indicating the readiness to meet market demands.

One of the outstanding features of this furnace is its impressive temperature range of 500-600℃, which makes it suitable for a variety of carbonization processes. The heating method is notably efficient, igniting by the burner and self-using the flue gas, which not only conserves energy but also reduces operational costs. The ash content of the output is kept under ≤5%, ensuring high purity of the carbonized products.

The HYKF Carbonization Furnace is equipped with a Roller Cooling Machine, a cooling system that rapidly lowers the temperature of the processed materials, enhancing the throughput and safety of the operation. Although it is a Semi-Automatic unit, it guarantees consistent performance and quality, requiring minimal human intervention and thereby reducing labor costs.

Application occasions and scenarios for the HYKF Carbonization Furnace are diverse, ranging from large-scale industrial manufacturing to specialized charcoal production facilities. This carbonization heater is ideal for businesses in the biochar industry, enabling them to produce high-quality charcoal efficiently. Similarly, the carbonization kiln is perfect for processing agricultural waste, converting it into valuable bio-fuel or soil enhancers.

Moreover, the Carbonization Heater is also applicable in the field of waste management, where it can be used to treat organic waste through pyrolysis, reducing environmental impact and generating additional revenue streams. The versatility and efficiency of the HYKF Carbonization Furnace make it indispensable for industries aiming to adopt eco-friendly practices while maximizing productivity.

 

Customization:

Product Name: HYKF Carbonization Furnace

Brand Name: HYKF

Model Number: 8-10tpd

Place of Origin: Jining Shandong China

Certification: ISO-9001

Minimum Order Quantity: 1 set

Price: 235000 USD

Packaging Details: Base reinforcement

Delivery Time: 1 month

Payment Terms: T/T, FOB QING DAO

Supply Ability: 5 sets

Material: Suitable for Coconut Shells, Nut Shells, Wood, Etc.

Control System: Equipped with a PLC Control System

Safety System: Includes Pressure Gauge, Safety Valve, Etc.

Temperature Range: 500-600℃

Experience efficient and reliable carbonization with our HYKF Carbonization Kiln, designed to transform a variety of materials such as coconut shells, nut shells, and wood into high-quality charcoal. Our state-of-the-art Carbonization Heater ensures uniform temperature control within 500-600℃, optimizing the carbonization process. This robust Carbonization Device is backed by ISO-9001 certification, signifying top-notch quality and safety standards.

 

Support and Services:

The Carbonization Furnace is designed to provide consistent performance and reliable results for your carbonization needs. Our Product Technical Support and Services are committed to ensuring that you can maximize the potential of your Carbonization Furnace with minimal downtime and optimal efficiency.

Technical Support Services include:

  • Comprehensive troubleshooting assistance to resolve any operational issues you may encounter.
  • Guidance on the proper maintenance and care for your Carbonization Furnace to ensure longevity and sustained performance.
  • Advice on the best usage practices and techniques to achieve the desired carbonization outcomes.
  • Updates on the latest firmware and software enhancements to improve your furnace's functionality and feature set.

In addition to technical support, we offer a range of services to enhance your experience with the Carbonization Furnace:

  • Installation Services: Professional setup and configuration of your furnace to ensure it is operational from day one.
  • Training Services: Comprehensive training for you and your staff on how to operate the Carbonization Furnace safely and efficiently.
  • Preventive Maintenance: Scheduled maintenance services to prevent unexpected breakdowns and extend the life of your furnace.
  • Parts and Repair Services: Quick access to replacement parts and expert repair services to address any wear and tear or mechanical issues.

Please note that some services might be subject to additional charges and may vary depending on your location. We are dedicated to providing you with exceptional support and are here to assist with any questions or concerns regarding your Carbonization Furnace.

 

Packing and Shipping:

The Carbonization Furnace is securely packaged in a robust, industrial-grade steel frame, ensuring it remains intact and undamaged during transit. The frame is encased in a heavy-duty wooden crate, which provides additional protection against impacts and environmental factors. All necessary precautions are taken to prevent movement within the packaging, safeguarding the furnace components from scratches or dents.

Before shipping, the packaged Carbonization Furnace is thoroughly inspected to ensure that it meets our strict quality control standards. The crate is then sealed and labeled with handling instructions and the destination address. We use only reputable logistics providers to guarantee that the furnace arrives at your location in a timely and safe manner.

Please note that upon arrival, the recipient is responsible for inspecting the package for any signs of damage before signing for the delivery. In the unlikely event of transport-related damage, report it immediately to the shipping company and contact our customer service for prompt assistance.

 

FAQ:

Q: What brand is the Carbonization Furnace and where is it manufactured?

A: The Carbonization Furnace is by the brand HYKF, and it is manufactured in Jining, Shandong, China.

Q: What is the model number for this Carbonization Furnace and what is its production capacity?

A: The model number for this Carbonization Furnace is 8-10tpd, indicating it has a production capacity of 8 to 10 tons per day.

Q: Does the HYKF Carbonization Furnace come with any certifications?

A: Yes, the HYKF Carbonization Furnace is ISO-9001 certified, ensuring it meets international quality standards.

Q: What is the minimum order quantity and the price for the HYKF Carbonization Furnace?

A: The minimum order quantity for the HYKF Carbonization Furnace is one set, and the price is 235,000 USD.

Q: Can you provide details regarding the packaging and delivery time for the Carbonization Furnace?

A: The Carbonization Furnace is packaged with base reinforcement to ensure safety during transport. The delivery time for the product is approximately 1 month from the date of order confirmation.

Q: What are the accepted payment terms for purchasing the Carbonization Furnace and what is the supply ability?

A: Accepted payment terms for the Carbonization Furnace are T/T and FOB QING DAO. The supply ability is 5 sets.

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