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900-1100C Activated Carbon Regeneration Furnaces With PLC System

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900-1100C Activated Carbon Regeneration Furnaces With PLC System

Country/Region china
City & Province jining shandong
Categories Glass Processing Machinery Parts
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Product Details

Carbon Recognition Kiln - Temperature Uniformity 900-1100 ℃ Activated Carbon Regeneration, equipped with PLC system

Product Description:

The regeneration of waste activated carbon adopts the physical high-temperature steam regeneration method, which is based on the principle of desorbing and converting some volatile organic substances adsorbed in the waste activated carbon into waste gas during high-temperature heating.
Volatiles from the organic compounds are pyrolysed at higher temperatures while the waste activated carbon is activated with a quantitative oxidant, either water vapor or a small amount of oxygen, to restore its original pores as well as creating new ones.
A complete waste activated carbon regeneration system is configured with:

  • A pretreatment system in order to screen and separate impurities as well as reducing the ash contained in the recycled activated carbon;
  • A washing and dehydration system to remove acidic and alkaline substances followed by dehydrating the waste activated carbon to reduce the production pressure of starting regeneration;
  • A rotary regeneration furnace for steam reactivation;
  • A cooling system to cool down the activated carbon;
  • A flue gas treatment system with a variety of equipment including incineration, quenching tower, dry reaction tower, bag dust collector, etc;
  • Finally, a deep processing system, like crushing and screening and grinding.

All these systems go along to achieve the purpose of regenerating the waste activated carbon.

Features:

Waste activated carbon treatment boasts of high quality processing capacity and great treatment effectiveness. The rate of material damage is low, and the iodine value recovery rate is high. The PLC system is advanced, thus not only saving trouble and labor but also offering real-time views of the equipment's every part's operation status.
The utilization rate of heat energy is high with no heat loss and it has a recycling system. The economic efficiency is high as the price of waste activated carbon is relatively low, and the recycled activated carbon costs are practically the same as those of new carbon. In addition, flue gas treatment has an advanced system with SNCR out of stock, RTO heat storage system, flue gas incineration system, dry reaction tower, quench tower and other equipment configurations so as to reach the national standard emission index without any worries.
Finally, the full set of system is mostly made of 310s stainless steel, thus it has a long life span and is highly resistant to heat.

 

Technical Parameters:

Activated carbon is a type of waste that can be categorized as powder activated carbon, granular activated carbon, honeycomb activated carbon, columnar activated carbon and so on. Each of these types has its own characteristics, like different levels of iodine value, moisture content, adsorbed substances, impurities and water. The amount of activated carbon processed in the furnace and the final output is also different depending upon the type of activated carbon and the iodine value after its regeneration.
Below are some common furnace body options each with its respect process and output capacity.
  • φ1.5m*12m processing capacity: 5-10tpd
  • φ1.6m*16m processing capacity: 10-15tpd
  • φ2.2m*18m processing capacity: 15-20tpd
  • φ2.2m*20m processing capacity: 20-25tpd
  • φ2.6m*22m processing capacity: 25-30tpd
The flue gas generated during the regeneration process of activated carbon will enter the next process of Flue Gas Treatment System.
If you have any inquiries regarding activated carbon regeneration, I am here to help. Please write to me and I can provide you with a tailored program through our extensive knowledge.

Applications:

The Hengyi Kaifeng regeneration furnace is an advanced and reliable carbonization furnace that has been created from high quality material with the highest safety standards. It is composed of carbon steel for internal heating and 310s stainless steel for external heating, and is supported by a number of safety systems including steam boilers, pressure gauges, and safety valves.
The furnace is capable of managing loads of up to 10000 tons in a year and is equipped with a high-end PLC automatic control system of renowned brands such as Siemens, Schneider, Delisi, and Phoenix. This allows users to view and change the settings of the noticeable functions of the unit.
Manufactured in Jining, Shandong, China, this product comes with a 1-year warranty to give customers the assurance that their carbonization process would be efficient and reliable. All in all, this is the perfect choice of product for those individuals looking for industrial solutions regarding carbonization.

 

Customization:

Carbon Regeneration Kiln

Brand Name: HYKF
Model Number: 10-35 tpd
Place of Origin: Jining City, Shandong Province, China
Certification: ISO-9001,COC
Minimum Order Quantity: 1 set
Price: $1,480,000
Packaging Details: Base fixing, welding reinforcement, reinforcement, pallet and so on
Delivery Time: 4-6 months
Payment Terms: T/T,FOB Qingdao
Supply Ability: 1 set
Material: Carbon Steel,Stainless Steel
Cooling Rate: ≤10℃/min
Heating Rate: ≤20℃/min
Cooling Method: Air Cooling And Water Cooling
Application: Activated Carbon Regeneration
Carbon Regeneration Kiln is a specially designed device for Carbon Remediation and Carbon Regeneration. It is made of Carbon Steel and Stainless Steel. The cooling rate is ≤10℃/min, while the heating rate is ≤20℃/min. It can be cooled by air cooling and water cooling. It is certified by ISO-9001 and COC. The price per set is $1,480,000. Minimum order quantity is 1 set. Delivery time is 4-6 months. Packaging details include base fixing, welding reinforcement, reinforcement, pallet and so on. Payment terms are T/T,FOB Qingdao.

Support and Services:

We offer technical support and service for Carbon Regeneration Kilns. Our service team is available 24/7 to help diagnose any issues you may be experiencing with your product. Our technicians have knowledge and experience to troubleshoot and resolve any problems quickly. We strive to ensure the best customer experience possible and are committed to providing the best service and support for your Carbon Regeneration Kiln.

 

Packing and Shipping:

Packaging and Shipping Carbon Regeneration Kiln

The Carbon Regeneration Kiln is a heavy-duty machine that must be handled with care while shipping. It is important to ensure that the kiln is properly packaged and shipped in order to reduce the risk of damage during transit.

Packaging Requirements

In order to ensure that the Carbon Regeneration Kiln is properly packaged and shipped, the following packaging requirements must be followed:

  • The kiln should be packed in a wooden box or crate to prevent any damage during shipping.
  • The box or crate should be securely sealed with strong adhesive tape.
  • The kiln should be securely fastened to the box or crate to prevent any shifting during transit.
  • The box or crate should be properly labeled with the shipment's destination.
  • The box or crate should be clearly marked as fragile and handled with care.
Shipping Requirements

In order to ensure that the Carbon Regeneration Kiln is properly shipped, the following shipping requirements must be followed:

  • The kiln should be shipped using a reputable shipping carrier.
  • The shipping carrier should offer a tracking number to monitor the shipment's progress.
  • The shipping carrier should provide insurance to cover any damage or loss of the shipment.
  • The shipping carrier should provide proof of delivery to the customer.

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