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PLC Control Activated Carbon Regeneration Kiln Speed 3 Minutes / 1 Revolution

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PLC Control Activated Carbon Regeneration Kiln Speed 3 Minutes / 1 Revolution

Country/Region china
City & Province jining shandong
Categories Pharmaceutical Machinery
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Product Details

Product Description:

The regeneration of waste activated carbon adopts the physical high-temperature steam regeneration method
It adopts the principle of desorbing and converting some volatile organic substances adsorbed in waste activated carbon into waste gases during high-temperature heating, together with water vapor. During the activation process, the remaining organic compounds are pyrolysed at higher temperatures, and the waste activated carbon is activated in the presence of a quantitative oxidant (water vapor or a small amount of oxygen). The activated carbon restores its original pores and creates new ones, thus achieving the purpose of regeneration.
The system is configured with:
  1. The pretreatment system of waste activated carbon is mainly to screen and separate the impurities in the waste activated carbon, reduce the ash contained in the recycled activated carbon, and improve the index of the final product.
  2. Washing and dehydration system, mainly to soak some acidic and alkaline waste activated carbon, with a lot of acidic and alkaline substances to be rinsed off, and then use centrifugal to eliminate part of the water.
  3. The drying system is mainly used to dry the dehydrated waste activated carbon to reduce the production pressure of the regenerated activation furnace.
  4. The rotary regeneration furnace system is mainly used for the high temperature pyrolysis of waste activated carbon, steam reactivation and reopening of the closed pores.
  5. The cooling system is mainly used to cool the activated carbon after reactivation to reach the temperature of packaging into bags.
  6. The flue gas treatment system is also an important part of the regeneration process. The types of waste activated carbon and industry utilization field rate vary widely, and the recycled waste activated carbon adsorptive substances are also diverse. The main flue gas treatment equipment are: Flue gas incinerator (RTO), SNCR sellout system, waste heat boiler, quench tower (placing harmful substances to re-generate), dry reaction tower, bag dust collector, activated carbon adsorption box (optional), spray tower, bag dust collector, flue gas whitening system, induced air system, etc.
  7. Activated carbon deep processing system, including particle crushing and screening system, cleaning system, packaging system, grinding system and so on.

Features:

Waste activated carbon treatment performance is high quality with large processing capacity and good treatment effect. The material damage rate is low, and the recovery of iodine value is high. This system is equipped with PLC system, advanced and effective in both saving trouble and labor as well as providing real-time view of the operating status of each part of the equipment.

Moreover, this system is high in utilization rate of heat energy with no heat loss but with recycling. The economic efficiency is remarkable with low price of waste activated carbon and same price of recycled activated carbon as that of new carbon. The exhaust gas treatment system consists of SNCR, RTO heat storage system, flue gas incineration system, dry reaction tower, quench tower and other equipment. By doing so, the flue gas emission index can abide by the national standard emission with no worries.

Last but not least, the full set of system is mostly made of 310s stainless steel with long service life and high temperature resistance.

Technical Parameters:

Activated carbon can be divided into powder activated carbon, granular activated carbon, honeycomb activated carbon, columnar activated carbon, etc. based on its type, iodine value, moisture and application industry field. The output of regeneration process is different as the furnace capacity is different. The higher the iodine value, the lower the output. With each kind of activated carbon, a large number of impurities, water and adsorbed substances are also varying. Besides, the flue gas generated in regeneration process will enter the rear of the different flue gas treatment system as well.

Here is the reference data of the furnace body specifications and processing output:
1. φ1.5m*12m processing capacity: 5-10tpd
2. φ1.6m*16m processing capacity: 10-15tpd
3. φ2.2m*18m processing capacity: 15-20tpd
4. φ2.2m*20m processing capacity: 20-25tpd
5. φ2.6m*22m processing capacity: 25-30tpd

If you need any assistance with activated carbon regeneration, please do not hesitate to contact me. I will be more than happy to develop the relevant program for you.

 

Applications:

Hengyi Kaifeng regeneration furnace is a well-crafted machine made of high quality materials. The inner part of the furnace utilizes a layer of carbon steel for heat retention, while the outer layer utilizes a layer of 310s stainless steel. This ensures that the furnace retains the best temperature for a consistent result in every batch. The possibilities of the furnace are impressive - it can output a range of 2000 - 10000t/1 year with its advanced but secure safety system, such as the use of steam boilers, pressure gauges and safety valves.

The system also features a high-end PLC automatic control system from renowned brands such as Siemens, Schneider, Delisi and Phoenix, which allows for convenient operation. Moreover, the user can monitor and control all equipment in the system online. This product is designed and manufactured right here in Jining, Shandong, and Hengyi Kaifeng provide a 1 year warranty to those who purchase the machine.

The carbonization furnace is suitable for various carbonization processes that require high efficiency and reliability. It is the perfect choice for those looking to start up an enterprise in the same industry.

 

Customization:

Carbon Regeneration Kiln

Brand Name: HYKF
Model Number: 10-35 tpd
Place of Origin: Jining City, Shandong Province, China
Certification: ISO-9001,COC
Minimum Order Quantity: 1 set
Price: $1,480,000
Packaging Details: Base fixing, welding reinforcement, reinforcement, pallet and so on
Delivery Time: 4-6 months
Payment Terms: T/T,FOB Qingdao
Supply Ability: 1 set
Control System: PLC Control System
Power Supply: 380V/50Hz,415V
Product Name: Carbon Regeneration Kiln
Cooling Rate: ≤10℃/min
Capacity: 10-35tpd,customized

HYKF's Carbon Regeneration Kiln is designed for carbon refurbishment, reconditioning and regeneration in the metallurgical industry. Our Carbon Regeneration Kiln is designed for maximum efficiency, with a cooling rate of ≤10℃/min and capacity of 10-35tpd.

We ensure that each Carbon Regeneration Kiln is of the highest quality and meets the standards of ISO-9001 and COC. The minimum order quantity is 1 set, and the price is $1,480,000. The packaging details include base fixing, welding reinforcement, reinforcement, pallet and so on. The delivery time is 4-6 months, and payment terms are T/T, FOB Qingdao.

Our Carbon Regeneration Kiln is powered by a 380V/50Hz or 415V PLC Control System, and is backed by a 1 year supply ability.

Trust HYKF for reliable and efficient Carbon Regeneration Kilns and Carbon Refurbishment Kilns that meet your needs!

 

Support and Services:

Carbon Regeneration Kiln Technical Support and Service

At ABC Company, we strive to provide our customers with the highest quality products and services. Our Carbon Regeneration Kiln is no exception. We are committed to providing our customers with reliable technical support and service in order to ensure the best possible experience with our product.

We provide 24/7 technical support through our dedicated customer service team. Our team of experienced professionals are available to answer any questions and address any issues that you may have. We also have a comprehensive online knowledge base and tutorial library to help you make the most out of your Carbon Regeneration Kiln.

For more complex issues, we offer on-site service and repair. Our technicians are certified and experienced in all aspects of the Carbon Regeneration Kiln. We also offer regular maintenance services to ensure that your Kiln is running at peak performance.

At ABC Company, we are committed to providing our customers with the highest quality products and services. Our Carbon Regeneration Kiln technical support and service are no exception. If you have any questions or concerns, please do not hesitate to contact us.

 

Packing and Shipping:

Packaging and Shipping for Carbon Regeneration Kiln:

We use standard packaging and shipping methods for our Carbon Regeneration Kiln. The product will be packaged in a sturdy cardboard box with bubble wrap and foam cushioning to ensure safe transport.

The box will include a detailed instruction manual on how to assemble and operate the Carbon Regeneration Kiln. It will also include a warranty card, contact information, and an optional installation guide.

We use reliable shipping companies to ensure the product arrives in perfect condition. All orders are tracked and insured to guarantee safe delivery.

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