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Ceramsite Sand Industrial Production Line Easy Installation Long Service Life

Henan Zhengzhou Mining Machinery CO.Ltd

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Address: 15th Fl, Bldg No.13, National University Science Park(East), No.279, West 3# Ring Rd, Zhengzhou, China

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Ceramsite Sand Industrial Production Line Easy Installation Long Service Life

Country/Region china
City & Province zhengzhou henan
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Product Details

Ceramsite sand - Oil Fracturing Proppant Finished Product for Sale

 

Introduction

We are leading manufacturer of complete equipment for Fracturing Proppants Production Line. We can provide the whole service of design, equipment/spare parts supply, investment consultation, installation and operation training for Fracturing Proppants Production Plant. We have done many successful projects in both China and overseas countries.

We also produce different specifications of ceramic proppant. Ceramic sand (Oil Proppant) is a kind of products of ceramic particle, which has a high fracturing intensity, mainly used for oilfield as downhole proppant, the usage is to increase the output of oil and gas. So ceramic sand is a kind of green and environmental protection products. Ceramic sand (Oil Proppant) made of high quality bauxite and other additive material, granulating and calcining to increase the strength and density. It’s a substitute of natural quartz sand, glass sand, metallic sand and other low intensity proppant. Ceramic sand is the best proppant to increasing oil and natural gas output.

 


The R&D Centre has advanced testing equipment, which has many full-time and part-time material subject professors, experts, graduates, bachelor degrees, etc., a total of 12 scientific research and service personnel, professional engaged in research and development of conventional and unconventional oil and gas fracturing proppants. Low density proppants has been successfully developed in 2013, and won the national patent; the product was widely used by domestic and foreign shale oil and gas. The technology of ultra low density proppants by water fracturing is under experimental demonstration. The R&D centre has developed more than 10 types of ceramic proppants and a number of patents are declaring to authorization, research and development into the harvest period.

 

 

 

Our advantage
The company has 5 production lines, used of international ceramic industry' s most advanced process, technology and production equipment, has the ability to produce various high- quality ceramic proppants.

The main equipment and facilities include: an annual output 200000 tons of superfine grinding equipment, powder fineness can reach 500-1500 mesh; advanced, efficient, environmental protection granulator; a super large Φ3.5x60m rotary kiln with annual output of 100000tons; four Φ2.5 x 30m rotary kiln with annual output of 30000tons; reserves of 50000 tons raw material and finished product steel bin.

 

Process
After bauxite is crushed and grinded, the slag is obtained and then conveyed to batching station. Added with manganese powder, binder etc, the mixing material are conveyed to granulating system and then granulated to qualified particle sizes. After that, the materials have to be processed by the drying system, rotary kiln calcination system and rotary cooling system. Finally, the qualified fracture proppants are obtained.

 

Following is the description of production process:

 

Technical Data

Types: Low Density Proppant, Medium Density Proppant, Ultra Low Density Proppant, High Density Proppant

 

 

 

 

Parameter

 

Model Capacity (t/h) Speed (rpm) Slope (%) Support No. Gearbox Motor model Power (kw) Remark
Φ1.6×32m 2 0.58-2.85 4 3 set ZQ75-50 YCTZ50-4A 18.5  
Φ1.6/1.9×36m 2.5~3 0.53-1.59 4 3 set ZQ110-7 YCTZ50-4B 22  
Φ1.9×39m 3~3.5 0.53-1.59 4 3 set ZQ125-7 YCT315-4A 37  
Φ2.2×38m 5~6 0.214-1.64 3.5 3 set Main ZS125-5-II Main YCT315-4A 37
Auxiliary ZQ40-40 Auxiliary Y112M-4 4
Φ2.2×45m 4~5 0.214-1.64 3.5 3 set Main ZS125-5 Main YCT315-4B 45  
Auxiliary ZQ40-40 Auxiliary Y112M-4 4
Φ2.5×40m 6~7 0.62-1.5 3.5 3 set Main ZS165-5 Main YCT355-4A 55
Auxiliary ZS50-1 Auxiliary Y160M-6 7.5
Φ2.5×50m 5~6 0.62-1.5 3.5 3 set Main ZS165-5 Main YCT355-4A 55  
Auxiliary ZS50-1 Auxiliary Y160M-6 7.5
Φ2.8×43m 7~8 0.62-1.5 3.5 3 set Main ZS165-6 Main YCT355-4B 75
Auxiliary ZS50-1 Auxiliary Y160L-6 11
Φ2.8×55m 6~7 0.62-1.5 3.5 3 set Main ZS165-6 Main YCT355-4B 75  
Auxiliary ZS50-1 Auxiliary Y160L-6 11
Φ3×50m 9~10 0.5-1.5 3.5 4 set Main ZS165-3 Main ZSN-280-11B 125
Auxiliary ZS50-1 Auxiliary Y160L-6 11
Φ3×60m 7~8 0.5-1.5 3.5 4 set Main ZS165-3 Main ZSN-280-11B 125  
Auxiliary ZS50-1 Auxiliary Y160L-6 11
Φ3.2×53m 10~12 0.4-1.5 3.5 3 set Main ZL130-16 Main ZSN4-280-11B 125
Auxiliary ZL50-10 Auxiliary Y180L-4 22
Φ3.2×64m 8~10 0.4-1.5 3.5 3 set Main NZS995-28VBR Main ZSN4-280-21B 160  
Auxiliary ZL50-9-2 Auxiliary Y180L-6 15
Φ3.5×70m 12~14 0.4-1.5 3.5 3 set Main ZSY500-40 Main ZSN-315-072 250  
Auxiliary ZSY180-31.5 Auxiliary Y180L-4 22
Φ3.6×55m 14~16 0.4-1.5 3.5 3 set Main ZSY500-40 Main ZSYN-315-072 250
Auxiliary ZL65-16 Auxiliary Y180L-4 22
Φ3.8×58m 18~20 0.4-1.5 3.5 3 set Main ZSY500-40 Main ZSN315-072 250
Auxiliary ZL50-14 Auxiliary Y180L-4 22
Φ4.0×60m 104 0.4-1.5 3.5 3 set Main ZSY630-35.5 Main ZSN4-355-092 315
Auxiliary ZL65-16 Auxiliary Y200L-4 30

 

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