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Projection Welding Electrodes Resistance Welding Electrode Spot Welder Tip

Chengdu Xingweihan Welding Equipment Co., Ltd.

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Projection Welding Electrodes Resistance Welding Electrode Spot Welder Tip

Country/Region china
City & Province chengdu sichuan
Categories Cast & Forged
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Product Details

 
 
 
 
Projection Welding Electrodes Resistance Welding Electrode Spot Welder Tip
 
 
Product Description
 
Electrode caps belong to a type of welding electrode used for welding resistance welding equipment, such as fixed spot welding machines, suspended spot welding machines, and robotic spot welding machines. They are called electrode caps because they are placed on the electrode connecting rod. The material is mostly chromium zirconium copper, and there are also dispersed copper. After welding for a certain number of times (usually between 1000 and 1200 points), it needs to be repaired or replaced due to wear and tear, which belongs to welding consumables.
 
 
Technical Parameters
 
Product Name
Spot Welding Copper Electrodes Cap
Samples

 Provided, please contact us.

OEM
Accept Customized
Material
CuCrZr, CuBe2, or According to requirements
Material no. UNS (ASTM)
C18150, C17200, or According to requirements
Material description
Age hardenable Cu alloy with high electrical and thermal conductivity under a high degree of hardness and strength.
Size
According to customer's requirements
Application
Spot Welding

 

 

Advantages

 

1) The chromium zirconium copper electrode achieves a good balance among the four performance indicators of the welding electrode:

 

Excellent conductivity - ensures low impedance of the welding circuit and achieves excellent welding quality

 

High temperature mechanical properties - High softening temperature ensures the performance and lifespan of electrode materials in high-temperature welding environments

 

Wear resistance - electrodes are not easily worn, extending their lifespan and reducing costs

 

High hardness and strength - ensuring that the electrode head works under a certain pressure and is not easily deformed or crushed, ensuring welding quality

 

2) Electrodes are a type of consumables used in industrial production, with a relatively large amount of consumption. Therefore, their price and cost are also important factors to consider. Compared to their excellent performance, chromium zirconium copper electrodes are relatively cheap and can meet production needs.

 

3) Chromium zirconium copper electrode is suitable for spot welding and projection welding of carbon steel plate, stainless steel plate, coated plate and other parts. Chromium zirconium copper material is suitable for manufacturing electrode caps, electrode connecting rods, electrode heads, electrode holding rods, projection welding special electrodes, rolling welding wheels, conductive nozzles and other electrode parts.

 

 

Different Types of Electrodes

 

 

 

General Types

How Can We Solve The Bonding Phenomenon That Occurs When Welding Galvanized Sheets?

 

a) The best solution is to use dispersion strengthened copper (CuAl2O3), which is an excellent resistance welding electrode material with a softening temperature of up to 900 ° C. It has good conductivity, strength and wear resistance, long service life, and will not cause adhesion between the electrode and the workpiece.

 

b) If CuCr or CuCrZr is to be used, a two-stage current welding method can be used. The spot welding machine must have a two-stage current output. The first current (smaller) first breaks down the coating, and the second current only welds the workpiece. This will firmly weld the workpiece and improve the phenomenon of electrode adhesion

 

 

Images

 

 

Please note: the electrode cap tip can be custom-made according to your requirements.

 

 

Frequently Asked Questions
 
1. When can you arrange shippment?
The shippment is 15 days after getting deopsit, but customized machines should be more than 25 days.

2.Do you inspect the finished products?
Yes, each step of production products will be came out inspection by QC department before shipping.

3.Are you factory?
Yes, we are factory, all machine is made by ourself and we can provide customize service according to your requirement.

4.How to buy your Spot Welder?
Please send us inquiry to our email, and we will give you a PI to send us payment.
 
5. How to contact you?
You can send a mail for us and call us.

6.How will you deliver my goods to me?
We always ship by air and sea in the mean time.

7.How about your transport packing? Is it possible to damage the machine during the transportation?
We have rich experience on international transportation. All the packing are extra thickness carton filling with protective PE foam and waterproof membrane. No damage happened during transportation until now.


8.What kind of payment do you accept?
T/T, Western Union, PayPal, .L/C, D/A, etc.

 

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