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DCGW PCD insert with chip-breaker Cutting Tools For Machining Aluminum Alloys
PCD (polycrystalline diamond) and CVDD (coated polycrystalline diamond) inserts with chip-breakers are cutting tools used in machining applications to shape and form metal parts.
PCD and CVDD inserts with chip-breakers are designed for use in machining applications where high efficiency and precision are required, such as in the automotive and aerospace industries. They are commonly used to machine non-ferrous metals, such as aluminum, copper, and brass, as well as non-metallic materials, such as plastics, composites, and wood.
| Grade | ic | φd | s | r | la | ||||||
| ISO catalog number | ANSI catalog number | Tip Shape | PD01E | PD10E | PD32E | CVDD | mm | mm | mm | mm | mm |
| DCGW070202-1N P00P07 | DCGW2(1.5)(0.5)-1N P00P07 | CBCBC125S | ● | ● | ● | 6.35 | 2.8 | 2.38 | 0.2 | 2.5 | |
| DCGW070204-1N P00P07 | DCGW2(1.5)1-1N P00P07 | CBCBC125S | ● | ● | ● | 6.35 | 2.8 | 2.38 | 0.4 | 2.5 | |
| DCGW070202-1N P00P07 | DCGW2(1.5)(0.5)-1N P00P07 | SLCBC125S | ● | 6.35 | 2.8 | 2.38 | 0.2 | 2.5 | |||
| DCGW070204-1N P00P07 | DCGW2(1.5)1-1N P00P07 | SLCBC125S | ● | 6.35 | 2.8 | 2.38 | 0.4 | 2.5 | |||
| DCGW070202-2N P00P07 | DCGW2(1.5)(0.5)-2N P00P07 | CBCBC125S | ● | ● | ● | 6.35 | 2.8 | 2.38 | 0.2 | 2.5 | |
| DCGW070204-2N P00P07 | DCGW2(1.5)1-2N P00P07 | CBCBC125S | ● | ● | ● | 6.35 | 2.8 | 2.38 | 0.4 | 2.5 | |
| DCGW11T302-1N P00P07 | DCGW3(2.5)(0.5)-1N P00P07 | CBCBC125S | ● | ● | ● | 9.525 | 4.4 | 3.97 | 0.2 | 2.5 | |
| DCGW11T304-1N P00P07 | DCGW3(2.5)1-1N P00P07 | CBCBC125S | ● | ● | ● | 9.525 | 4.4 | 3.97 | 0.4 | 2.5 | |
| DCGW11T308-1N P00P07 | DCGW3(2.5)2-1N P00P07 | CBCBC125S | ● | ● | ● | 9.525 | 4.4 | 3.97 | 0.8 | 2.5 | |
| DCGW11T302-1N P00P07 | DCGW3(2.5)(0.5)-1N P00P07 | SLCBC125S | ● | 9.525 | 4.4 | 3.97 | 0.2 | 2.5 | |||
| DCGW11T304-1N P00P07 | DCGW3(2.5)1-1N P00P07 | SLCBC125S | ● | 9.525 | 4.4 | 3.97 | 0.4 | 2.5 | |||
| DCGW11T308-1N P00P07 | DCGW3(2.5)2-1N P00P07 | SLCBC125S | ● | 9.525 | 4.4 | 3.97 | 0.8 | 2.5 | |||
| DCGW11T302-2N P00P07 | DCGW3(2.5)(0.5)-2N P00P07 | CBCBC125S | ● | ● | ● | 9.525 | 4.4 | 3.97 | 0.2 | 2.5 | |
| DCGW11T304-2N P00P07 | DCGW3(2.5)1-2N P00P07 | CBCBC125S | ● | ● | ● | 9.525 | 4.4 | 3.97 | 0.4 | 2.5 | |
| DCGW11T308-2N P00P07 | DCGW3(2.5)2-2N P10P07 | CBCBC125S | ● | ● | ● | 9.525 | 4.4 | 3.97 | 0.8 | 2.5 |
WORLDIA PCD Chipbreaker Inserts are suitable for machining aluminum alloys, copper alloys, magnesium alloys,
all nonferrous materials, composites, reinforced plastic, and materials with abrasive binders.
Eliminate bird nest chips when turning or boring, tailored to finishing or general machining operation.
Functions and Features of PCD/CVDD chip-breaker insert
1. Excellent chip control is available in finish machining and general machining with the same chip pocket form;
2. Suitable for more wide cutting range with the same unique 3D chip pocket design.
According to the grain size and features of a diamond,
four types of materials.e.PD 01EPD10EPD32E CVDD listed below.
| Material | Grain size | Features | Application |
| PD01E | 1 | PD01E fine grain size PCD material(1μm) is suitable for finishing applications. Its high impact resistance and high abrasive resistance is no less than that of the rough grade of PCD. | PD01E has excellent chip resistance and is suitable for roughing and interrupt-cutting aluminum alloys. This grade is also commonly used for non-ferrous finishing applications. Other successful applications include the machining of wood and MDF. |
| PD10E | 10 | PD10E is the universal grade in the market. It`s the first choice for many applications where a good balance of toughness and wear resistance is required. | This Grade is commonly used for non-ferrous finishing applications. Other successful applications include the machining of wood and MDF.The machining of low-medium content silicon aluminum alloys, carbide, hard rubber, graphite, and so on. |
| PD32E | 2-30 | PD32E has a unique combination of wear resistance, edge strength, and edge quality. It contains a carefully sorted mix of micron diamonds (Between 2 - 30 μm). Combining these particle sizes and a specifically developed high-pressure sintering process produces a structure with extreme abrasion resistance and good thermal stability. | Application areas include the machining of abrasive workpieces such as MMC, and high silicon aluminum alloys as well as the machining of carbide, hard rubber, graphite and other applications. |
| CVDD | - | CVDD is a pure carbon material without binder with extreme abrasion resistance and suitable thermal suitability. Due to its perfect cutting edge suitable for applications where mirror finishes are required. | Application areas include the machining of abrasive workpieces such as MMC, and high silicon aluminum alloys as well as the machining of carbide, hard rubber, graphite, and other applications. |
Beijing Worldia Diamond Tools Co., Ltd was established in 2006. As a national hi-tech enterprise, Worldia focuses upon R & D, production, sales and service of high precision diamond cutting tools.
Our products include high-precision PCD/PCBN/CVDD cutting tools, solid carbide cutting tools, diamond scribing wheels and related accessories.The cutting tools we provide have been widely applied in automotive, electronic, new energy, and other industries.
Research and development, design, manufacturing application and reconditioning expertise by highly-qualified, diverse and motivated team of1100 employees, thereof 150 R&D,1 PhD,100Graduate Engineers, >30% female team members.
End-to-end Inhouse Expertise
Global Service Capabilities
