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Address: Building 16 Golden Town Houjie Dongguan Guangdong China.
Contact name:Michael
Guangdong Blue Whale Ultrasonic Equipment Co;Ltd |
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3kw Ultrasonic Anilox Roll Cleaning Machine With Heater Sus304 Tank For Printing Industry
1.Can Ultrasonic cleaning damage my anilox rollers?
If the ultrasonic system is not specifically designed and proven for cleaning anilox rollers the damage may occur. The Transonic system is specifically designed and proven over the last 10 years for the safe effective cleaning of laser engraved ceramic rollers.
2.Do you have to use strong chemicals or solvents in the cleaning system?
TRANSONIC provides a complete process that will guarantee the performance of your cleaning system. A full range of detergents are available from SKIM to suit all requirements, all of which are biodegradable and only require mixing at 10-15 % by volume with water regardless of your ink and coating type. Although the general purpose detergents are alkaline, because they are mixed in low concentrations the diluted product is relatively low hazard.
3.How often do you have to change the cleaning solutions?
This depends on usage and the amount of contamination removed. On average most printers change the solutions as required.
4.How many rollers can we clean at a time and do we need to remove bearings and gears?
As all transonic equipment is purpose built, you can have a single roller unit to a multi roller unit. All transonic systems are based on rotating the anilox such that only a segment of the engraved face is in the liquid at any one time and the journal ends are outside the liquid hence in most cases the bearings and gears need not be removed. All type of rollers can be designed to suit your individual system.
5.Why chose ultrasonic over any other type of cleaning system?
Ultrasonic cleaning of engraved rollers and parts has been proven over the last 10 years as the most successful and cost effective method for cleaning with major benefits such as lower capital costs than other systems, flexibility in cleaning multi rollers and parts in the same system, low running costs, no mess. They are environment friendly and have no major Health & Safety concerns.
6.What else can we clean using ultrasonic?
Ultrasonic cleaning is an extremely efficient way of cleaning most items. In the print industry as well as engraved roller cleaning, many units have been provided for ancillary component cleaning and washing, i.e. for trays, doctor blade chambers, ink tanks, pumps and splash guard. Other applications include flat and rotary screen cleaning and stripping, polymer plate cleaning and rubber roll cleaning.
7. What do we do with the dirty water generated?
TRANSONIC units are offered with a pump and filter system as an option. Not only will they keep the cleaning liquid cleaner and prolong the time before changes but also remove the majority of solids prior to disposal. The cleaning chemicals are biodegradable and where necessary neutralisers can be provided and hence on consultation with your local water authority, most printers are allowed to discharge the waste into the foul water drains.
How Ultrasonic Cleaner Work?
Ultrasonic cleaning is a process that uses ultrasound (usually from 20–400KHz) to agitate a fluid. The ultrasound can be used with just water, but use of a solvent appropriate for the item to be cleaned and the type of soiling present enhances the effect. Cleaning normally lasts between three and six minutes, but can also exceed 20 minutes, depending on the object to be cleaned.
Ultrasonic cleaners are used to clean many different types of objects, including jewelry, lenses and other optical parts, watches, dental and surgical instruments, tools coins, fountain pens, golf clubs, fishing reels, window blinds, firearms, car fuel injector, musical instruments, gramophone records, industrial parts and electronic equipment. They are used in many jewelry workshops, watchmakers' establishments, and electronic repair workshops.
The Comparison Of Ultrasonic Cleaning And Traditional Cleaning:
| Comparing Item | Traditional Cleaning | Ultrasonic Cleaning |
| Cleaning Time | Slower | Faster |
| Safety Level | Low | High |
| Labor Cost | High | Nearly Zero Labor Cost |
| Harmful Level | Sometimes It Will Be Harmful | Nearly Zero Harm |
Application:
| Industry | Cleaning Objects |
| Auto industry | engine parts, gear box, shock absorber, auto nozzle, cylinder, valve, Carburetors |
| Electrnoincs | PCB board, electronic parts, TV parts, computer parts |
| Aerospace and marine parts | Turbine blades, Marine Engine components, Overhaul parts, Pneumatics |
| Machinery | Moulds, precision parts, pressing parts, camera parts, bearing, hardware tools |
| Plating and Painting | polishing parts, SUS cutter, tableware, plating |
| Food industry | Oven tray, boiler, bottles, bottle cap, Hood Filters |
| Optical& watch tool | optical lens, eyeglass, sunglass, metal, gold, jewelry, diamond, watch band, watch cover, watch hand |
| Jewelry | Jewelry, diamond, gold, silver products |
| Dental and Medical | Dental Device, Medical Implant, beakers, bottles, vials, pipettes,
or other labware. |
Customers' Feefdback
FAQ:
1. What is Cavitation and Implosion?
The phenomenon of cavitation is unique in fluids. The cavitation bubbles implode, releasing high energy locally. This implosion is the heart of the ultrasonic process.
An ultrasonic system works by inducing controlled cavitation in the cleaning fluid. Cavitation refers to microscopic voids or "bubbles" that form when the transducers emit sufficient ultrasonic energy into the fluid. The cavitation bubbles form relatively slowly and then collapse suddenly, releasing tremendous energy against the surfaces of objects immersed in the tank that ‘scrubs’ hard to remove soils from the parts.
3. Can ultrasonic cleaning damage parts?
Ultrasonic cleaning is considered safe for most parts; although in some cases it is necessary to observe caution. Although the effect of thousands of implosions per second is very powerful, the cleaning process is safe.
