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SMD Line Stencil SMT Cleaner , Pneumatic Fixture Ultrasonic Cleaning Machine

Guangdong Blue Whale Ultrasonic Equipment Co;Ltd

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SMD Line Stencil SMT Cleaner , Pneumatic Fixture Ultrasonic Cleaning Machine

Country/Region china
City & Province dongguan guangdong
Categories Electronics Production Machinery
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Product Details

Blue Whale SMT Cleaner Automatic SMD Line Stencil Washing Equipment

Pneumatic Fixture Ultrasonic Stencil Cleaning Machine
 

1. What is the Key Technology of Ultrasonic Stencil Cleaning Machine?

 

The key technology of an ultrasonic stencil cleaning machine lies in its ability to use ultrasonic waves to clean stencils effectively. Ultrasonic cleaning is a process that uses high-frequency sound waves to agitate a cleaning solution, creating tiny bubbles that implode on the surface of the stencil, thereby removing contaminants.

 

The important components of an ultrasonic stencil cleaning machine include:

 

1). Ultrasonic transducers: These are responsible for generating high-frequency sound waves that create cavitation bubbles in the cleaning solution.

 

2). Cleaning tank: This is where the stencil is placed during the cleaning process. It is filled with a cleaning solution that is agitated by the ultrasonic waves.

 

3). Pump and filtration system: This is used to circulate the cleaning solution through the tank and filter out any contaminants that are removed from the stencil.

 

4). Heating system: This is used to maintain the temperature of the cleaning solution at an optimal level for cleaning.

 

5). Drying system: This is used to dry the stencil after it has been cleaned.

 

Overall, the key technology of an ultrasonic stencil cleaning machine is the use of ultrasonic waves to efficiently and effectively remove contaminants from stencils, leading to improved printing quality and increased productivity.

 

2. What are the benefits of using ultrasonic cleaning over other cleaning methods?

 

Ultrasonic cleaning offers several benefits over other cleaning methods, including:

 

1). Efficiency: Ultrasonic waves create microscopic bubbles that can penetrate even the smallest crevices and remove contaminants that are difficult to reach with other cleaning methods.

 

2). Thoroughness: The cavitation bubbles generated by ultrasonic waves create a scrubbing action that removes contaminants from surfaces, leaving them thoroughly cleaned.

 

3). Safety: Ultrasonic cleaning does not use harsh chemicals or abrasive materials, reducing the risk of damage to delicate parts and components.

 

4). Environmentally friendly: Ultrasonic cleaning is a water-based cleaning process that does not produce harmful fumes or waste products, making it an environmentally friendly cleaning solution.

 

5). Cost-effective: Ultrasonic cleaning can be used to clean a wide range of parts and components, reducing the need for expensive specialized cleaning equipment and reducing cleaning time, leading to increased productivity.

 

6). Improved cleaning consistency: Ultrasonic cleaning provides consistent cleaning results, ensuring that parts are cleaned to the same standard every time.

 

Overall, ultrasonic cleaning offers several benefits over other cleaning methods, making it a popular choice for a wide range of applications across many industries.

 
3. Whatis the cleaning process of ultrasonic stencil cleaner?
 

The cleaning process of an ultrasonic stencil cleaner typically involves the following steps:

 

1). Preparation: The stencil is removed from the printing machine and any excess ink is wiped off using a dry cloth.

 

2). Pre-cleaning: The stencil is pre-cleaned using a solvent or cleaning solution to remove any remaining ink or contaminants.

 

3). Ultrasonic cleaning: The stencil is placed in a cleaning tank filled with a cleaning solution that is agitated by ultrasonic waves. The ultrasonic waves create microscopic bubbles that penetrate the stencil and remove contaminants from its surface.

 

4). Rinsing: After ultrasonic cleaning, the stencil is rinsed with clean water to remove any remaining cleaning solution or contaminants.

 

5). Drying: The stencil is dried using a drying system, typically with heated air or a vacuum. This ensures that any remaining moisture is removed, preventing corrosion or damage to the stencil.

 

6). Inspection: The stencil is inspected to ensure that it is clean and free of contaminants. If any contaminants remain, the cleaning process may be repeated.

 

Overall, the ultrasonic cleaning process is a highly efficient and effective method for cleaning stencils, removing even the most stubborn contaminants and leaving the stencil thoroughly cleaned and ready for reuse.

 


4. Detail Information of LanJ-J800:

Specifications for ultrasonic cleaner LanJ-J800

Model

LanJ-J800

Machine Dimension(L*W*H)

L800 x W950 x H1650mm

Max Stencil Size

L800 x W800 x H40mm

Clean Time

2-5 Minutes

Wash Time

1-3 Minutes

Dry Time

3-5 Minutes

Rinse Time

1-99 Minutes

Clean Detergent

Aqueous detergent

Rinse Water

DI water(water)open-loop or close-loop

Dry Method

High pressure hot air dry

Warranty

1 year

Packing

1unit/wooden case

 
5. What is the advantages of Blue Whlae Ultrasonic Stencil Cleaner:

Blue Whale high quality aqueous detergent stencil cleaning machine is used to clean solder paste stencil, red glue stencil, red glue cooper stencil, mis-print PCB, large size PCBA. The total process--aqueous detergent clean, water rinse, hot air dry are complete just in one wash chamber. The Unique 4 fixed cleaning spray rods, 4fixed air knives and stencil move back and forth design makes the machine stable, reliable and super cleaning result.

Full pneumatic stencil cleaning machine can be used not only for solder paste, red glue and silicone residue, but also for PCB board, jig and other cleaning work related to solder paste red glue. Similar products are also widely used in ink, aluminum paste, silver paste and so on. High-pressure air as the energy source, integrated global high-quality control executive components, using all pneumatic logic control, one-button operation, easy to complete the cleaning and drying work. The cleaning pressure can
be adjusted according to the need to ensure the stability of the tension of the steel mesh, thus ensuring a longer service life of the steel mesh. Can use a variety of types of cleaning fluid to achieve high efficiency cleaning, such as IPA, alcohol and other water-based solvents.
 


6. Is the ultrasonic stencil cleaner environment-friendly?

 

Yes, the ultrasonic stencil cleaner is generally considered to be an environmentally-friendly cleaning solution. This is because ultrasonic cleaning uses water-based cleaning solutions that do not contain harsh chemicals or solvents that can be harmful to the environment or human health.

In addition, ultrasonic cleaning produces no harmful fumes or waste products, making it a safe and sustainable cleaning solution. The cleaning process is also energy-efficient, as ultrasonic waves require relatively low energy to generate, reducing the overall carbon footprint of the cleaning process.

 

Furthermore, ultrasonic cleaning is highly effective at removing contaminants, reducing the need for repeat cleaning or the use of additional cleaning solutions, which can further reduce the environmental impact of the cleaning process.

Overall, ultrasonic stencil cleaners are an excellent choice for businesses that prioritize sustainability and environmental responsibility, as they provide a safe, effective, and environmentally-friendly cleaning solution for a wide range of industrial applications.

 

 

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