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[China]
Trade Verify
Address: Building 16 Golden Town Houjie Dongguan Guangdong China.
Contact name:Michael
Guangdong Blue Whale Ultrasonic Equipment Co;Ltd |
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Verified Suppliers
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3kw Ultrasonic Anilox Roll Cleaning Machine With Heater Sus304 Tank For Printing Industry
1. Can Ultrasonic cleaning damage my anilox rollers?
If the ultrasonic system is not specifically designed and proven for cleaning anilox rollers the damage may occur. The Transonic system is specifically designed and proven over the last 10 years for the safe effective cleaning of laser engraved ceramic rollers.
2. Do you have to use strong chemicals or solvents in the cleaning system?
TRANSONIC provides a complete process that will guarantee the performance of your cleaning system. A full range of detergents are available from SKIM to suit all requirements, all of which are biodegradable and only require mixing at 10-15 % by volume with water regardless of your ink and coating type. Although the general purpose detergents are alkaline, because they are mixed in low concentrations the diluted product is relatively low hazard.
3. How often do you have to change the cleaning solutions?
This depends on usage and the amount of contamination removed. On average most printers change the solutions as required.
4. How many rollers can we clean at a time and do we need to remove bearings and gears?
As all transonic equipment is purpose built, you can have a single roller unit to a multi roller unit. All transonic systems are based on rotating the anilox such that only a segment of the engraved face is in the liquid at any one time and the journal ends are outside the liquid hence in most cases the bearings and gears need not be removed. All type of rollers can be designed to suit your individual system.
5. Why chose ultrasonic over any other type of cleaning system?
Ultrasonic cleaning of engraved rollers and parts has been proven over the last 10 years as the most successful and cost effective method for cleaning with major benefits such as lower capital costs than other systems, flexibility in cleaning multi rollers and parts in the same system, low running costs, no mess. They are environment friendly and have no major Health & Safety concerns.
6. What else can we clean using ultrasonic?
Ultrasonic cleaning is an extremely efficient way of cleaning most items. In the print industry as well as engraved roller cleaning, many units have been provided for ancillary component cleaning and washing, i.e. for trays, doctor blade chambers, ink tanks, pumps and splash guard. Other applications include flat and rotary screen cleaning and stripping, polymer plate cleaning and rubber roll cleaning.
7. What do we do with the dirty water generated?
TRANSONIC units are offered with a pump and filter system as an option. Not only will they keep the cleaning liquid cleaner and prolong the time before changes but also remove the majority of solids prior to disposal. The cleaning chemicals are biodegradable and where necessary neutralisers can be provided and hence on consultation with your local water authority, most printers are allowed to discharge the waste into the foul water drains.
8. The Comparison Of Ultrasonic Cleaning And Traditional Cleaning:
| Comparing Item | Traditional Cleaning | Ultrasonic Cleaning |
| Cleaning Time | Slower | Faster |
| Safety Level | Low | High |
| Labor Cost | High | Nearly Zero Labor Cost |
| Harmful Level | Sometimes It Will Be Harmful | Nearly Zero Harm |
9. Product Features of Blue Whale Anilox Roller Ultrasonic Cleaning Machine:
1). The anilox roller ultrasonic cleaning machine mainly used for cleaning water-based ink, UV curing ink, glue, silicone oil and other solvents.
2). It adopts advanced NTK ultrasonic cleaning technology in Japan, using alkaline or weak acid water-based solvent as cleaning agent, equipped with ultrasonic scanning frequency line, fine scanning network points, improve cleaning efficiency.
3). Ultrasonic output frequency can be fine-tuned according to different working conditions, perfect technology to ensure the protection of your roller.
4). For customers with a variety of sizes of rollers, with self-developed advanced transmission system, this can be a multi-purpose machine.
10. Product Details and Application of Blue Whale Ultrasonic Cleaner:
The anilox roller ultrasonic cleaning machine is a branch of the ultrasonic cleaning machine family, in the Flexography, the ANILOX roller to the printing plate evenly transfer a certain amount of ink, network points are inevitably ink, paper paint or paper wool or other dirt, such as blockage, affect the quality of printing and the normal use of roller, need to be cleaned in time.
The anilox roller ultrasonic cleaning machine makes use of the tiny bubbles produced by the ultrasonic wave to enter directly into the inner part of the Anilox Hole, and brings out the ink residue which is soft from the anilox hole, so that the anilox roller is completely clean, instead of using ultrasound to cause the ANILOX rollers to resonate out of the dirt.
And the diameter of the bubbles produced by ultrasonic is very small, can enter the net hole below 1200L/ICH, so the correct ultrasonic selection, not only can quickly clean the net roller and will not damage the net roller.
According to the specifications of products to be washed, size, quantity design, the whole equipment can be customized, supporting the unique ultrasonic generator, cleaning effect is excellent.
| Industry | Cleaning Objects |
| Auto industry | engine parts, gear box, shock absorber, auto nozzle, cylinder, valve, Carburetors |
| Electrnoincs | PCB board, electronic parts, TV parts, computer parts |
| Aerospace and marine parts | Turbine blades, Marine Engine components, Overhaul parts, Pneumatics |
| Machinery | Moulds, precision parts, pressing parts, camera parts, bearing, hardware tools |
| Plating and Painting | polishing parts, SUS cutter, tableware, plating |
| Food industry | Oven tray, boiler, bottles, bottle cap, Hood Filters |
| Optical& watch tool | optical lens, eyeglass, sunglass, metal, gold, jewelry, diamond, watch band, watch cover, watch hand |
| Jewelry | Jewelry, diamond, gold, silver products |
| Dental and Medical | Dental Device, Medical Implant, beakers, bottles, vials, pipettes,
or other labware. |
11. Customers' Feefdback
12. FAQ:
1. Are you a factory or trading company?
Blue Whale: We are a leading factory in ultrasonic cleaning field in China for 20 years. We have our own factory building including several floors of production sites and offices.
2. Do the products have CE/ROHS certificate?
Blue Whale: all of our products are under CE, FCC, KC regulations and compliance to ROHS, REACH.
3. What frequency is better for my parts?
Frequency is suggested based on pollutants in the objects. 28kHz frequency is stronger, better for car/motor/truck/vessel parts(oils, grease,rust,pastes, etc. ); 40kHz is better for PCB boards, electronic parts, etc. Higher precision goods, higher frequency.
4. Why should we use cleaning solution even though we have the ultrasonic cleaner?
Blue Whale: proper cleaning solution can help us to get the best cleaning effect. Like washing machine, when we use it to wash clothes, washing powder is needed to have the best effect.
5. Can we do ODM or OEM with you?
Blue Whale: we welcome customers to do ODM, OEM and wholesale. A brand authorization letter from your side is needed for ODM and OEM orders.
6. What’s the production lead time?
Blue Whale: for bench-top cleaners, usually we have some pieces in stock, we could ship out in 3 days if the quantity is less than 10pcs. If the qty is bigger, welcome to consult us. For industrial ultrasonic cleaners, it takes about 5-7 working days to produce.
7. What's the payment method and terms?
Blue Whale: for sample orders, 100% advance payment is required. For bulk orders, 50% / 80% deposit before production, the balance before shipment. We accept T/T and Western Union. The payment terms EXW, FOB, CIF, DAP and DDP are offered.
8. How about after sales services?
Blue Whale: one year warranty for all ultrasonic cleaners. If any technical problem during warranty time, replacement parts will be sent free. Technical support and customer service is also available lifelong.
