WENYAO Linear CCD Image Sensor Tea Color Sorter High Resolution

WENYAO High Resolution Linear CCD Image Sensor Tea Color Sorting Machine Used in Sri lanka

When color sorter is working, feed hopper in the materials under the action of vibrator is uniform distribution in each chute. The CCD signal while the materials are dropping is in testing. If it is found that there are unqualified materials or impurities in the materials, the ejector will blow the defective goods in the hopper.

Use 5400+ pixel high-speed high resolution linear CCD image sensor and high-precision dedicated lens to receive images, which can distinguish the heterochromatic regions of 0.04mm2 accurately; Use the imported LED light source that features higher brightness, longer service life, more stable quality and better performance.
The mechanical structure is designed for reliability and stability, introducing the cooling system to improve the service life and stability of the machine;
The electrical and optical design system is meant for simplicity and efficiency, the optimized system structure reduces the complexity of the machine, and improves the reliability of the machine.
In view of the different rice, designs the corresponding optimum operating mode, a machine to achieve different rice color sorting.

Raw Material are put into the machine from its feeding hopper on the top, vibrated by vibration device and sliding along material chute into the zone of observation in sorting chamber through sensor and background plate.Under the effect of light source, CCD sensor receives compound light from materials being sorted.According to the light intensity and color changes,make the system produce output signal and drive solenoid valve to work ,ejecting the discolor grain to defect chamber and good materials continue to fall into the finished goods chamber.

Other Applications

Cereals:rice,millet,parboil rice,black rice,red rice,brown rice,thai rice,glutinous rice.
Grains:peanut, corn,sesame,oat.
Beans:red beens,kidney beans,coffee bean,black beans,mung beans.
Nuts:walnut kernel,apricot kernel,sunflower seeds,almond,watermelon seed,macadamia nut.
Industries:plastic,electronic component,industrial salt,quartz sand

Sorting Performance 

Technical Parameters:

Color sorter work principle:

The working principle of CCD color sorter CCD digital camera to material is adopted signal acquisition.Analyze the collected signals, handling, comparison, to eliminate beyond the value of the material.
Color selection process as shown:

Color sorter at work,Feed hopper in the material under the action of vibrator is uniform distribution in each chute,The CCD signal of the whereabouts of the material in testing,If it is found that there are unqualified material or impurities in the material,The startup ejector to blow the defective goods in the hopper.(Above only for the working process of the diagram,The actual material shall prevail.)

Customer's Site :

Why choosing Wenyao:

1,Advanced image acquisition system
color sorter machine use the high resolution monochromatic camera or RGB camera(5000+ pixels) with high quality industrial lens to achieve clear and accurate image acquisition.The camera could capture the micro defects of material instantly.

2,Intelligent image processing algorithm
Color sorting algorithms of gray level,color difference and HSV are perfectly combined with shape sorting algorithms of size,circular degree,texture etc,and successfully solved a series of high difficulty color sorting problems,and dramatically enhance the sorting accuracy.

3,Unique chutes processing technology
The special anodizing and hardening technology can greatly improve the channel smoothness and ware resistance to guarantee high production.

4,High quality solenoid valve(ejector)
color sorters are equipped with high quality solenoid valve.The valve has longer lifespan,high frequency and low air consumption.The working frequency is 1000 times per second,which guarantees the accurate and perfect ejecting.For the different sizes and characteristics of material particle, optical sorters use the solenoid valve of different sizes.

5,High efficiency and reliable light source
Advanced LED lighting technology with advantages of super high intensity,long lifetime&perfect performance.

6,Simple operation, easy to learn and use
Simple optical system design, precise automatic correction system, combined with the well-designed human-machine interface to simplify the complexity of machine commissioning and use, ensuring the simple operation and the machine is easy to learn and use.

FAQ:

1. How to install and use the machine?
We will supply the Installation instructions or videos and our engineers will train the operators.

2. How long about the guarantee period?

2 years. We supply lifelong software upgrade services for our customers.
3. Can you supply air compressor, air tank and air filters?
Yes, We can provide above equipments, Our standard offer includes color sorter machine with air compressor, air tank and filters.

4. How about after sales service?

Yes, By videos or by remote control or local service or engineers could go abroad when required.
5.Will you accept L/C as payment?
L/C ,T/T is OK.

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