Rotation Welding Column And Boom Manipulator With High Speed
Brief introduction:
With operator chair at end of boom for seam welding job
surveillance.
Column and boom manipulator description:
- Column and boom manipulators are used to locate a weld head to a
desired position for welding in a stable and secure manner.
- Once in position, the part is moved during welding to produce high
quality welds.
- A column and boom manipulator can be used on a wide variety of
parts and part shapes.
- Welding is performed using GTAW, PAW, GMAW, FCAW, SAW or YAG Laser.
- In some GMAW, SAW and FCAW welding, the column and boom manipulator
can be used as a linear welding axis, as these weld processes may
not required precise welding motion.
- Column and boom manipulators are a versatile and rugged solution to
obtain up to 8m of lift and reach to duplicate the function of a
highly skilled welder.
- Manual or powered mobile sub-based cars can be included for varying
length weldments and procedures.
Specification of column and boom manipulator:
- Boom drive: Gear rack and pinion drive.
- Boom motor: AC Motor, adjustable speed.
- Column lift mechanism: Chain drive and gear box.
- Column drive motor: AC Motor, adjustable speed.
- King-pin base: allows 360 degrees of column rotation.
- Safety device to stop boom if chain should fail
Feature of column and boom manipulator:
- Working with column and boom manipulator is the next step in
automated welding.
- The column and boom manipulator is initially designed to save labor
costs especially at lager workpieces and when a column and boom is
been used in combinati on with a positi oner or rotator.
- Designed and robustly build to withstand rugged work environments.
- Smooth 360 degree lockable rotation.
- All vertical and horizontal guidings are precisely machined for
smooth movement.
- Solid state inverter for variable speed of horizontal travel and
travel carriage.
- Worm gearbox for vertical travel via AC motor, complete with brake
for added safety.
- High tensile roller chain used for vertical travel with the
addition of a counter balance system with the column that provides
smooth, effortless travel.
- IP 55 pendant control station using low voltage elements.
- Anti-fall device and limit switches for all motions.
- Pay load of 300kg.
Technical specification of column and boom manipulator:
Model | LH2020 | LH4040 | LH5050 | LH7070 | LH8080 |
Structure: | Travel & Rotation |
Boom horizontal stroke : mm | 2000 | 4000 | 5000 | 7000 | 8000 |
Boom vertical stroke : mm | 2000 | 4000 | 5000 | 7000 | 8000 |
Boom horizontal speed :mm/min | 150-1500 | 150-1500 | 150-1500 | 150-1500 | 150-1500 |
Boom vertical speed : mm/min | 1000 | 1000 | 1000 | 1000 | 1000 |
Boom horizontal motor power :kW | 0.55 | 0.55 | 0.55 | 0.55 | 0.75 |
Boom vertical motor power :kW | 2.2 | 2.2 | 3 | 3 | 4 |
Column rotating angle | ±180° | ±180° | ±180° | ±180° | ±180° |
Column rotating speed- Optional :rpm | 0.75 | 0.75 | 0.75 | 0.75 | 0.75 |
Column rotating motor-Optional : kW | 0.75 | 0.75 | 0.75 | 0.75 | 1.1 |
Column rotating locking method | By manual |
Boom end max. loading | 300kg | 300kg | 300kg | 300kg | 300kg |
Trolley traveling speed-Optional:mm/min | 3000 | 3000n | 3000 | 3000 | 3000 |
Rail inner span(mm)-Optional:mm | G-G2000 | G-G2000 | G-G2000 | G-G2500 | G-G3000 |
Benefits:
The standard column and boom manipulator has several benefits over
welding the part manually, including:
- Able to achieve consistent weld results.
- Able to maintain weld head over weld joint in a stable position
during the weld.
- Increases arc-on time and overall productivity.
- Provides ability to have multi-weld stations using only one weld
head, increasing your return on investment.
- Reduced operator fatigue.
- Reduced consumable costs.
- Ability to have two welding process at one welding station by using
both ends of the boom
These benefits greatly reduce the time to prepare a part for
welding and the time to finish a part after welding. Also, rework
time will be reduced and part scrap will be cut.
Delivery:
Product name:
automatic welding center, column boom automatic welding center,
CaB, automatic welding center boom,automatic welding machine,
automatic welding center, cross beam column, welding manipulator;