Active Member
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[China]
Address: 168 TangKou Road,Taohua Industrial Park,Hefei,Anhui
Contact name:Amy Zheng
Anhui Keye Information & Technology Co., Ltd. |
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Market Demand Online Product Testing System For Beverage Liquid Level
Market Background
In dailylife, people's demand for beverages is essential. Therefore, the appearance of the beverage bottle also affects the concerns of every consumer. In order to reduce the number of unqualified beverage bottles, enterprises and manufacturers need to pay attention to the inspection process, and use the visual inspection system to check the high and low caps and liquid levels of beverage bottles. Waiting for the detection, we can solve this problem very well. As beverages are produced, beverage manufacturers quickly fill bottles along conveyor belts, and to ensure customer satisfaction and protect brand reputation, bottles must be filled sufficiently and evenly. Detects and verifies liquid level, cap height and cap height in every bottle to reduce scrap and rework. In the bottling plant, product quality inspection uses visual inspection equipment to identify overfilled or underfilled bottles, bottle caps that are not properly capped, high caps or crooked caps, and unqualified beverage bottles are rejected by a reject device.
Detection Principle
As the beverage is being produced, the beverage manufacturer fills the bottles quickly along the conveyor belt. To ensure customer satisfaction and protect brand reputation, bottles must be filled sufficiently and evenly. Measure and verify the amount of liquid in each bottle to reduce scrap and rework. In bottling plants, product quality inspection uses vision sensors to identify overfilled or underfilled bottles. Using the pixel counting tool, the relative presence or absence of liquid can be detected. Bottles that are not full register too few pixels, while bottles that are overfilled register too many. Check for unqualified bottles to trigger the eject function. Vision sensors that perform pass/fail inspection are mounted on the conveyor belt and check the liquid volume or level as the bottles flow through.
| 1.Product inspection status: online dynamic inspection |
| 2.Product detection speed: 300 pieces/min |
| 3.Detection items: detection of liquid level, cover height and skew |
| 4.Response time: ≤200 second |
| 5.Recognition accuracy: 0.1mm |
| 6.Quality control: customized according to customer requirements |
| 7.Detection form: realize high-speed, stable and precise operation. |
| 8.System performance: able to adapt to lack of light, or illumination and changes in focal length |
| 9.Detection form: It can realize the detection of different precision requirements of partitions |
System functions&details
| 1. Install a customized visual inspection system on the mineral
water production line; 2. When the mineral water bottle flows into the visual inspection station, the product picture taken by the machine vision sensor is triggered and sent to the system. The system extracts and analyzes the taken picture and compares it with the setting to know whether the bottle cap of the mineral water bottle has a high cap or a low cap. Whether the cover, high and low liquid level, and coding are bad; 3. When it is detected that the mineral water bottle cap has a high cap or a low cap, the coding is defective or the liquid level is high or low, the system sends a signal to the rejection device to give rejection processing and alarm prompts. |
| Name | Unit | Quantity |
| Smart camera | pcs | 1 |
| camera lens | pcs | 1 |
| Stroboscopic flash source | pcs | 1 |
| Laser beamer | Pair | 2 |
| High-speed ejector | pcs | 1 |
| Industrial Power | pcs | 4 |
| Circuit trigger board | pcs | 2 |
| HD touch screen | pcs | 1 |
| Pneumatic Components | pcs | 1 |
| Warning light | pcs | 1 |
| Terminal/Relay | pcs | 1 |
| Strong and weak wires | pcs | OEM |
System Advantage
1.AI algorithm: high stability, adapting to the environment and background disturbance; different defect samples can be automatically identified after training.
2.Dataization: Independent database, save multiple samples, analyze non-good products, and retain history.
3.Multi-orientation: 360 ° comprehensive inside and outside the bottle without dead corners for medical packaging bottle caps, bottle mouths, bottle bottoms.
4.High precision: detection accuracy can reach 99.5%.
5.Modularization, can flexibly increase or decrease the detection function according to customer actual needs.
6.Easy to operate: It is easy to operate and easy to maintain.
7.Safety: Medical grade material manufacturing, fully compliant with medical supplies production environment.
Machining Process
