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Milk Bottle Appearance Detection Equipment Plastic Container Sorting Machine

Anhui Keye Information & Technology Co., Ltd.
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Address: 168 TangKou Road,Taohua Industrial Park,Hefei,Anhui

Contact name:Amy Zheng

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Anhui Keye Information & Technology Co., Ltd.

Milk Bottle Appearance Detection Equipment Plastic Container Sorting Machine

Country/Region china
City & Province hefei anhui
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Product Details

Milk handle bottle appearance detection equipment
There is a kind of bottle with handle for family drinking milk. Its large capacity allows many families to meet daily use. Because it comes with a handle, it is very convenient to use, so there is also a broad space in the market.However, because milk itself is a product with very high nutritional value, people's requirements for packaging are getting higher and higher. Many beverage processing factories have strict requirements for the appearance of packaging, which is aimed at the appearance of packaging, the bottle mouth, bottle body, black spots, stains, hair, impurities and other defects caused by the production process inside and outside the bottle all have strict testing standards.
 
1. General situation of detection system
The overall equipment integrates mechanical mechanism, visual optical hardware and detection system software, defective product rejection and counting device. The normal detection speed is 20 pieces/min. The front entrance and exit of the detection machine can be integrated with the customer's on-site conveyor line. It can operate 7*24 hours a day, greatly improving production efficiency.
 
The inspection equipment is equipped with 15 sets of 500W high-pixel industrial cameras to comprehensively detect the defects of the inner and outer sidewalls, outer bottom and inner bottom, and mouth of the drinking water drum. After the system collects the sample images, it is analyzed by the deep learning system to determine the good products With defective products, the defective products are detected and automatically eliminated online. The software will open the sample comparison standard, and the production personnel at the customer site can control the comparison accuracy and select the most suitable accuracy standard for their own production conditions, thereby controlling the defect rate.
 
Visual inspection process:
Inspection station for the outer bottom surface of the bottle - inspection station for the inner bottom surface of the bottle and just above the bottle mouth - inspection station for the oblique side of the bottle mouth and the bottle body
 
2, Detectiond standard

Model

Camer

Detection Range

Test Content And Precision

Detection Accuracy

Detection Speed

Kvis-T-C-C15

1 Set
 

Bottle Mouth

Black Spots, Stains, Gaps, Flash Burrs ≥ 0.5mm

99%

1200 Pcs/Hour

Bottle Mouth Deformation/Roundness≥1.5mm

99%

Bottle Mouth Incision Bad Bulge ≥ 1mm

99%

4 Sets

Bottle Mouth Cut And Thread Part

Black Spots, Stains, Gaps, Flash Burrs ≥ 0.5mm

99%

Bottle Mouth Incision Bad Bulge ≥ 1mm

99%

1 Set

Bottle Bottom

Black Spots, Stains, Foreign Matter Impurities, Hair Glue, Poly Glue ≥ 0.5mm

99%

≥3-5mm

99%

8 Sets

Outer And Inner Wall Of Bottle

Extrusion Point Convex Position ≥3-5mm

99%

Transparent Line On The Surface Of The Bottle

Visible To The Naked Eye In Natural Light

1 Set

Outer Bottom Of Bottle

Multi-Material, Dirty, Impurity, Hair, Plastic Thread≥0.5mm

99%

Extrusion Point Convex Position ≥3-5mm

99%

Ø Black spots, stains, hair, impurities (different colors) will be analyzed and processed according to the black spot detection index. The contrast difference of this gray value should be greater than 40, which can be effectively detected.

Ø The testing equipment needs to be regularly maintained and cleaned during use (such as conveyor belt cleaning, camera cleaning, etc.), and the testing equipment itself will not produce secondary pollution sources (such as debris, fine foam, etc.) to the testing samples.

Ø.Enable and disable the system detection function

 
Detection index parameters, precision adjustment.
Template sampling and storage, sample detection information storage and recall.
Camera image calibration function
System real-time production information (qualified rate, total output, speed, etc.) display, historical production information browsing, export and storage functions.
lPermission management according to the login account (for example, the general operation user disables the parameter adjustment permission)
l Operation and adjustment of the mechanical part of the system (such as: adjustment of air valve injection time, adjustment of camera trigger time)
lAdditional functions required by Party A
 
3. System composition
1. The transmission part is the core component of the system, carrying all the transmission devices and electronic hardware (industrial camera, light source, industrial computer, touch screen, electrical box, etc.); the hardware part includes camera, lens, light source, high-speed atmosphere, computer, touch screen and other electrical devices, please refer to the configuration list for the specific number:
 

Name

Quantity

Unit

Industiral Camera

15

Set

Optical Lens

15

Pcs

Strobe Light Source

5

Set

Laser Beamer

2

Couple

Cylinder

1

Pcs

Industrial Power

5

Pcs

Circuit Trigger Board

1

Pcs

Inverter

4

Set

Industrial Computer

1

Set

Hd Touch Screen

1

Set

Warning Light

1

Pcs

Terminals/Relays

1

Set

Strong And Weak Wires

Many

Pcs

 
Machining process
 

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