Active Member
|
[China]
Address: 168 TangKou Road,Taohua Industrial Park,Hefei,Anhui
Contact name:Amy Zheng
Anhui Keye Information & Technology Co., Ltd. |
|
|
Inspection Object
With the improvement of people's living standards, paper-plastic cups and bowls have become necessities of people's daily life, and people are more and more chasing good quality of life. Requirements, paper-plastic cups are widely used in yogurt and other cup industries due to their own characteristics such as heat insulation, anti-scalding, leak-proof, anti-squeeze bowl protection, good stiffness, and material saving. , A lid is added to the cup, and the paper plastic cup lid is widely used in the cup. Cup lid products, paper plastic material, white and primary color, are divided into various specifications, see actual samples for details.
Inspection Principle
Through the docking of the front-end automation mechanism (the connection method needs to be docked in advance), the paper-plastic cup lid products are stably and orderly transferred to a specific detection station with the lid facing down, and then the captured high-pixel sample image is captured by an industrial camera. It is transmitted to the image processing software.
After the system analysis, it determines the good and bad products, and controls the corresponding pneumatic components to remove the bad products. Finally, the qualified products are output.The software will open the sample comparison standard, and the production personnel at the customer site can control the comparison accuracy and select the most suitable accuracy standard for their own production conditions, thereby controlling the defect rate.
Inspection Detailes
Our design plan adopts 11 sets of high-pixel industrial cameras and high-performance stroboscopic light sources, and conducts a full range of visual inspections for the appearance defects of multi-specification flat-top cover products. The inspection speed is 200 pieces/minute, and the equipment can achieve 7* It operates 24 hours a day, and the unqualified products can be automatically rejected online.
The whole set of testing equipment includes mechanical parts, visual electronic hardware and testing system software. The entrance and exit of the testing machine can be integrated with the automation mechanism (see the design drawings for the specific connection method), and can be connected with upstream and downstream production according to the specific production needs of customers on site equipment.
| System Parameters | |||
Dimension | Reference The Drawing | Voltage | 220V 20A 50Hz |
Power | 5.0-6.0kw | Air | Clean Air Without Oil |
Temperature | -20℃ ~ 60℃ | Humidity | Less Than 50% |
inspection standard
| Model | Number Of Camera | Inspection Scope | Inspection Content | Detection Precision | Accuracy | Detection speed |
| Kvis-Sc11 | 1 Set | Front Area | Black Spot, Stains | ≥0.5mm | 99% | 200pcs/Mins |
Chromatic Aberration (The Contrast Difference Of Gray Value Must Be Greater Than 40, And The Global Color Difference Cannot Be Detected)) | - | 99% | ||||
Folds | - | 99% | ||||
| Broken | Width≥0.5mm Length≥1.0mm | 99% | ||||
4 Sets | Outside Area | Black Spot, Stains | ≥0.5mm | 99% | ||
Chromatic Aberration (The Contrast Difference Of Gray Value Must Be Greater Than 40, And The Global Color Difference Cannot Be Detected)) | - | 99% | ||||
Folds | - | 99% | ||||
Notches, Burrs
| Width≥0.5mm Length≥1.0mm | Notches, Burrs | ||||
| Broken | Width≥0.5mm Length≥1.0mm | Broken | ||||
1 Set | Concave Area | Black Spot, Stains | ≥0.5mm | Black Spot, Stains | ||
Chromatic Aberration (The Contrast Difference Of Gray Value Must Be Greater Than 40, And The Global Color Difference Cannot Be Detected)) | - | Chromatic Aberration (The Contrast Difference Of Gray Value Must Be Greater Than 40, And The Global Color Difference Cannot Be Detected)) | ||||
Folds | - | Folds | ||||
Deformation | - | Deformation | ||||
| Broken | Width≥0.5mm Length≥1.0mm | Broken | ||||
1 Set | Front Area | Thinning | Width≥0.5mm Length≥1.0mm | Thinning | ||
Perforation | Width≥0.5mm Length≥1.0mm | Perforation | ||||
4 Sets | Outside Area | Thinning | Width≥0.5mm Length≥1.0mm | Thinning | ||
Perforation | Width≥0.5mm Length≥1.0mm | Perforation | ||||
| - |
Machining process
