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Intelligent HMI Vision Automatic textile inspection machine with high accuracy

Anhui Keye Information & Technology Co., Ltd.
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Address: 168 TangKou Road,Taohua Industrial Park,Hefei,Anhui

Contact name:Amy Zheng

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Anhui Keye Information & Technology Co., Ltd.

Intelligent HMI Vision Automatic textile inspection machine with high accuracy

Country/Region china
City & Province hefei anhui
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Product Details

Product background

Textile quality is the lifeblood of textile production enterprises. Quality inspection is an extremely important link in production. How to effectively carry out quality management to find out the problems of product quality in time, reduce the defective rate and improve product quality is very important. At present, most domestic textile enterprises use spinning machines with a high degree of automation, but the surface quality inspection of their products has been stuck in the traditional manual inspection stage due to the lack of matching inspection machinery and equipment. Look for textile surface defects. The manual detection method is easy to cause visual fatigue, has the disadvantages of high labor intensity, low detection efficiency, and the inspection results are easily affected by human subjective factors, and the false detection rate and missed detection rate are high.

 

Inspection principle:

The introduction of machine vision inspection technology automates the transformation of the assembly line, making the textile production line a fast, real-time, accurate and efficient assembly line, which can greatly improve production efficiency. The automatic detection equipment for textile defects based on machine vision technology integrates machinery, electronics, optics, computer and software engineering. Machine vision detection equipment is used instead of human eyes to complete monitoring, measurement and judgment. It is non-contact, repeatable, reliable and high-precision. , continuity, high efficiency, good flexibility and many other application advantages.

 

Machine overviews&advantages

The inspection machine adopts multiple sets of high-pixel industrial cameras and high-performance stroboscopic light sources to carry out omni-directional visual inspections for product appearance defects. The inspection speed is 200-400m/min. The equipment can realize 7*24 hours of all-weather operation, and it can be online automatically. Eliminate substandard products.

The whole set of inspection equipment includes mechanical, visual electronic hardware and inspection system software. The entrance and exit of the equipment are reserved for docking positions to facilitate on-site operations.

1. Modular design, convenient and quick to deploy: Different configurations can be made according to the fabric width, production speed, defect size and other parameters to match the original production line.
2. 100% format detection, defect location identification: When a defect is detected, the system can display specific information such as defect type, size, location, etc., generate a defect map, and automatically mark it, and follow the product release downstream.
3. System linkage, real-time alarm: If a defect is detected, corresponding actions (alarm, shutdown, etc.) can be carried out according to the settings.
4. Long-term storage of data, no risk of loss: Statistically record test data to help analyze product quality and realize production informatization.
5. Deep learning, high detection accuracy: Through continuous training and identification of defects, the detection accuracy and product quality can be continuously improved.
6. Reduce production costs: replace labor with machine vision, alleviate the problems of limited human eye recognition and high labor costs, and improve the quality and efficiency of the production line.

 

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