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Newest Used Oil Vacuum Distillation Technology for Recycling Used Oil to Yellow Base Oil

Chongqing Tongrui Filtration Equipment Manufacturing Co.,Ltd
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Address: Songqing Road No.1029,Dadukou District,Chongqing

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Chongqing Tongrui Filtration Equipment Manufacturing Co.,Ltd

Newest Used Oil Vacuum Distillation Technology for Recycling Used Oil to Yellow Base Oil

Country/Region china
City & Province chongqing chongqing
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Product Details

 

Specifications

1.oil purifier,Vacuum distillation
2.high limited vacuum
3.distill black engine oil to yellow base oil
4.high recovery rate

DIR Black Engine oil Vacuum Distillation equipment

 

ModelDIR Waste Oil Vacuum Distillation Re-refinery Machine
Capacity1,000Liters per day to 15,000Lites per day
Priciplepyysical-chemical reaction
Recovery ratemore than 85%
Working Temperation300-320Degree
ChemicalCatalyst with percentage 2%-5%

 

 

Facing continuous increase in oil consumption, waste oil recycling has become more attention in the world, However, the use of traditional oil-refining technology, which remains common and popular, has been under criticism for many reasons. Firstly, the outputs cannot be used directly and quickly change to black colour or create bad smell. Secondly, traditional machine is harmful to environment as it creates waste residue and bad smelling.

Now our company have a breakthrough of using alkaline complex catalyst in the vacuum distillation system. More importantly, this innovation is able to fix all problems of traditional system and helps producers to cut cost and time.

 

The purpose of waste distillation machine is re-refining industrial waste oil(including equipment lubricants, metal-working oil and process oil) and used automotive lubricants( such as engine oil, hydraulic oil and gear oil) to clean oil, then reuse it.

 

Distillation is the physical separation of components of lubricating oil by boiling range. Depending on the type of distillation, the boiling ranges can produce gases and gasolines at the lower boiling points with heavy lubricating oils being distilled at higher boiling points. Distillation is the core process for a facility capable of producing re-refined base-oils to virgin base-oil quality.

 

I.Working principle 

This equipment adopt physicochemical actions to polymerize,passivate, absorb and eliminate impurities and harmful contamination. We research a new chemical alkaline complex catalyst, which can restore and regeneration the Waste oil to clean oil, save the component of the oil. 

II. Advantage:

It’s easy to produce waste residue and bad smelling by traditional vitriol distilling, which will bring potential secondary pollution, moreover, it’s easy to change the color to black and produce the odor due to the recycled oil react with the oxygen. But after we use the alkaline complex catalyst refines the oil, the recycled oil havn’t change the color and havn’t create the odor. What’s more important, you can use the resid to be as the fuel to heating the oil, without any pollution. And the machine is easy to operate, only 1-2 workers can control the machine.

III.Main components:

1. Catalyst system: Catalyst Reactor, blender;

2. Chemistry treatment systerm: Chemistry reactor, blender,oil pump 

3. Heating distilling system: distilling tower, distilling kettle, heater, circle pump;

4. Cooling system: refrigerating machine, water pump, water tank, cooler I,cooler II, Condenser;

5. Vacuum system: Vacuum water receiver, vacuum pump, vacuum cooler

6. Degasification system: vacuum exhauster, exhaust fan, degasification plant, water pump, radiator,deodorizer.

7. oil storage system: distilling storage tank

8. Control system: all kinds of gauge( vacuum gauge, pressure gauge etc.) and electricity controller tank 

 

IV. Features:

1. Easy to operate, low operation cost

2. Environmentally friendly, without secondary pollution.

3. The machine can recycle gasoline oil, diesel oil, engine oil, rubber oil and other lubricant oil to clean oil.

4. High quality refined oil, no any discoloration caused by oxidation, no any bad smelling.

5. Low cost contain:

  1) only need the catalyst chemical, the cost is less thanUS$30 to refine one ton waste oil.

2) Heat consumption: 105kcal per ton waste oil

3) Power consumption: 40Kwh to recycle 1 ton waste oil

6. High degree of automation.

 

 

V. Recovery Rate:

Component

Percentage(%)

water

1.5%

Gasoline/diesel oil

7%

Light Lubrication oil

42%

Heavy Lubrication oil

43%

Residue

6.5%

Total

100%

VI. Treated Oil analysis (take the waste diesel engine oil for example)

Treated Oil analysis (take the waste diesel engine oil for example)

Item

Heavy Lube oil

Light Lube Oil

Appearance

lucidity

lucidity

Color                        ≤

1.5

1

Viscosity (40C)mm2/s

49.57

26.86

Viscosity Index                ≥

96

95

Anti-oxidation 150C,min      ≥

180

180

Deemulsification,54C     

5min

5min

Flash Point(Open)C            ≥

228

224

Pour Point  C                ≤

-12

-16

neutralization value (mgKOH/g)  ≤

0.02

0.02

 

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