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Tool Inspection System For Turning Tool Distance Measuring

Unimetro Precision Machinery Co., Ltd

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Tool Inspection System For Turning Tool Distance Measuring

Country/Region china
City & Province dongguan guangdong
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Product Details

Tool Inspection System For Turning Tool Distance Measuring

 

 

Product Application

The UNIMETRO RANGER600 Tool Inspection System is the universal measuring machine for drills, milling cutters and counters and countersinks under Flexible illuminating system. Thanks to the compact design and great stability, The RANGER600 can be employed in the metrology room, receiving inspection, or directly in production. The RANGER600 Tool Inspection system is configured with SMARTOOL universal measuring software, which makes it the best instrument for all types of metal cutting tools, starting from fast checking of single criteria, such as the outer contour or angles, to complete control of special tool geometries. Users can easily achieve a PUT-MEASURE-ANALYSE measuring process with the RANGER600.

 

Tool Inspection System Advanced Design

--Ergonomic design and solid construction.
--HD image capturing and display combination, also microscope magnification level is optional.
--Stable and accurate V block for easy tools holding and alignment.
--Mechanical fixed measuring angle of 0 degree and 90 degrees are available on the rotary stage.
--High accuracy encoder is embedded in the rotary table, offers precise angle location for users.

--Multiple section programmable LED ring light for surface illumination, also including contour lighting and free angle auxiliary light for standard features.
--SMARTOOL measuring software offers specific measuring function for cutting tools.
--Automatic edge detection, fast angle measurement with reticle, CAD element comparison functions are available.
--Measuring result fast output to EXCEL file report or CAD file.
--ALL-IN-ONE PC system makes the machine more stable.

 

 

 

Parameters

 

SPECIFICATIONS FOR Milling Cutter Measuring System
X axis travel

80mm

 
Y axis travel

60mm

 
Z axis measuring range

60mm

 
Max tool Diameter

20mm (optional 30mm)

 
Max tool length

200mm (optional 350mm)

 
Working distance

90mm

 

Lens

0.7X-4.5X dented zoom lens

Camera

2M pixel HD camera/5M pixel HD camera(Optionsl)

Linear scale resolution

0.0001mm

Magnification

12.6X-79.2X/25.2X-158.4X(optional)

Field of view

27*20mm~4.3*3.3mm/13.5*10mm~2.3*1.6mm(Optional)

Measuring accuracy

X~Y,(2.5+L/100)μm,L is the measured length

PC

ALL-IN-ONE PC system, Windows 10 OS, with 24" LCD monitor

Illumination system

8 sections LED ring light, contour light and flAexible auxiliary light, all software control and programmable.

Input format

DXF files

Output format

EXCEL, DXF

 

 

Descrition

 

Tool Inspection System Multiple Angles Measuring                                                                    

For a more fast and precise tools angle location during the measuring process, the rotary table of the RANGER600 offers 2 mechanical fixed angles, 0 degree and 90 degrees. At the 0 degree position users are able to measure Tool End, Tool End - Center shaft, Tool End - front angle, etc. And 90 degrees position is available for Helix angle, Axial Front angle, First Rear angle, Second Rear angle and Tilting Edge angle, etc.
If other angle location should be required, users can also use the accurate encoder which is embedded in the rotary table to obtain. The angle reading is display in the software.


Tool Inspection System Standard Accessories                                                                           

Free angle auxiliary light

A dimmable additional light is available on a flexible arm. Which helps the users to get a local enhance image.

Contour light module

The RANGER600 is including a parallel light path contour LED light module, which is movable along the X axis direction, offers the best image and sharp edge of the object view to the user when measuring the contour of the tool.
Base table

Solid standing work station with practical and open-view storage space for storage of materials and tools.

Tools holder

A multiple section tools holder is embedded at the side of the machine. Users can hold all the tools in order for preparation to avoid confusion.

 

 

Software Function

 

 

Leading cutting tools measuring solution

The SMARTOOL Cutting Tools Measuring Software is developed based on high accuracy optical and digital measuring technology, it is easy and intuitive to operate and offers numerous measuring and evaluation algorithms specifically for tools manufactured or sharpened in grinding business.

Sharp,high-contrast views at all magnification.Allmagnification are calibrated.
High zooming level allows analysis of even the smallest surface details or the inspection of micro-tools.
Intuitive and easy-operating software interface-for fast and easy measurement application,all function keys and operation panel are graphical,and the automatic edge detection function helps to eliminate the measuring result difference of different operators.
Free switch between obiect image view and real time contour curve view-users are able to get the observation and measure the max edges of the tools during dyamic rotating process.Advanced calibration and compensation process-the SMARTOOL software offers advanced calibration and compensation function,highly increase the accuracy of the measurement.

 

 

Features

 

Easy operation

High resolution image display and graphical operation interface. All function keys and control panel are displayed on the software window.

Dynamic Real Time curve view

The software offers real time edge detecting curve view, makes the edge analyse and measuring more intuitive and clear. Users are able to switch to the curve view mode at any time during measuring process.

Fast angle measuring with retical

The reticle displayed in the image area of the SMARTOOL software is freely rotatable and able to display angles. Users can achieve fast angle measuring easily by using the retical for edge comparison.

CAD comparison

The SMARTOOL measuring software is supporting CAD comparison function. Users can directly input the CAD drawing of the tool to the software as reference, and compare the real image to the drawing to evaluate the geometries of the cutting tools.

Measuring Capability.

 

 

Measuring Capability

 

 


                                                      Helix Angle                            Axial Front Angle                        First Rear Angle

 

 

 


                                                            Tool End                       Tool End - Center Shaft            Tool End - Front Angle

 

 

 

Company Information

 
Visual Measurement Machine
Visual Measurement Machine
Visual Measurement Machine
Visual Measurement Machine

Our Client&Agent

Visual Measurement Machine
Visual Measurement Machine
FAQ
Visual Measurement Machine  Q1: Are you a factory or trading company ?
Visual Measurement Machine  A1: We are a factory and giving you the quickest reply in 24 hours.
Visual Measurement Machine  Q2: What's your company mainly in?
Visual Measurement Machine  A2: We are mainly produce Vision measuring machine,Coordinate measuring machine ,CMM&VMM fixturesetc.
Visual Measurement Machine  Q3: How to Choose the Appropriate Specification?
Visual Measurement Machine  A3: As long as you tell us variety and size of product to be measured, our professional team would advise you of measuring instrument of suitable specifications.
Visual Measurement Machine  Q4: Do you accept customized service?
Visual Measurement Machine  A4: Be sure! We can provide not only typical machines, but also the machines customized to customer's needs.
Visual Measurement Machine  Q5: What is your warranty period?
Visual Measurement Machine  A5: Our product warranty period is 1 year. Our product quality is very stable, and we have
improved  a lot on some breakable parts. You can rest assured of our product quality.

 

 

 

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