Hard Metal Cutting Ultrasonic Assisted Machining Ultrasonic Milling Machine

 
1000W 20Khz Ultrasonic Milling Machining For Hard Metal Cutting

Description:

With the development of high speed spindle technology and ultrasonic power supply technology, the ultrasonic milling process gathering ultrasonic high frequency vibration and spindle rotating in high speed is regarded as the pioneer of high precision and high efficient process technology, applying in elaborate processing for various kinds of materials especially fragile rigid material. The milling process by using rotate milling cutter is suit for processing plane, groove, all kinds of form surface (such as spline, gear and thread) and special surface of mould.

Ultrasonic milling is a kind of new method of process technology, is the ultrasonic vibration by adding high frequency micro-amplitude in general milling process, to change the machinable property of material. Ultrasonic milling device is constituted by generator, oscillator and horn.

Ultrasonic oscillator is the energy-gathered part to change and amplify the electric energy output by generator to mechanical energy, then pass to work piece. Ultrasonic oscillator can be designed as the structure which can clamp a certain range on the basis of requirement of practical application occasion. 

Specification:

Principle:

Ultrasonic machining process uses a power supply that converts conventional line voltage to 20KHz

electrical energy.

This high-frequency electrical energy is provided to a piezoelectric converter that changes high frequency electrical energy into mechanical motion.

The ultrasonic motion from the converter is amplified and transmitted to the horn and cutting tool.

This causes the horn and attached cutting tool to vibrate perpendicularly to the tool face thousands of times per second with no side to side motion.

A recirculating pump forces E/Z Pump™ abrasive, suspended in a liquid medium, between the vibratingtool face and the workpiece. The abrasive particles strike the workpiece at 150,000 times their own weight.

These tiny abrasive particles chip off microscopic flakes and grind a counterpart of the tool face.

Applications:

• Various kinds of materials especially fragile rigid material.
• Processing plane, groove, all kinds of form surface (such as spline, gear and thread) and special surface of mould.
• Application area: machining industry, machine tool equipment manufacturing.
• Application occasion: manufacturing enterprise, universities and colleges, scientific research institution, mechanical equipment transformation industry.

Why choose Altrasonic?

1. Cost-benefit, we will work out the best program with reasonable price for you after testing. we also have one year warranty for none human damage, in this period factory will responsible for all damages. After warranty, we will offer repair and new spare parts for customer with economical price.

2. Purchase process is very convenient and efficient, we will deal with customer’s case within 24 hour, and it often take 3-4 days to delivery goods from here to your company via international express. Our general lead time is around 7-15days.

3. Strictly quality control, our product will do 3 times aging test and 48 hours working time for stability test before sending out.