Hangzhou Powersonic Equipment Co., Ltd. |
Verified Suppliers
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40Khz Digital Generator Ultraosnic Rubber Cutting System For Tire Cutting
40Khz Digital generator Ultraosnic rubber cutting system
Parameter
Machine | Ultrasonic rubber/cake Cutter |
Frequency(KHz) | 40KHz |
Power | 500 W |
Cutting Blade / Horn | Titanium |
Voltage(V) | 220V |
The width of blade | 82.5mm |
Cutting thickness | 10~20mm(depend on materials) |
Horn amplitude | 10-40μm |
Equipment weight | 0.6KG |
Description
Ultrasonic cutting knife (cutting machine) is a special application
of ultrasonic cutting. It is a kind of equipment that uses
ultrasonic energy for cutting processing. Its biggest feature is
that cutting does not require cutting edges. In other words, the
cutting edge in the traditional sense is not used.
Ultrasonic cutting knife, also known as ultrasonic cutting machine,
is a kind of ultrasonic equipment specially used for cutting, and
it is one of the important categories of ultrasonic applications.
The principle of ultrasonic cutting is completely different from
traditional cutting. Ultrasonic cutting uses the energy of an
ultrasonic transducer to heat and melt a part of the material to be
cut, so as to achieve the purpose of cutting the material.
Therefore, ultrasonic cutting does not require a sharp edge, nor
does it require a lot of pressure, and will not cause chipping or
damage to the material being cut. At the same time, because the
cutting knife is doing ultrasonic vibration, the friction
resistance is very small, and the material to be cut is not easy to
stick to the blade. This is particularly effective for cutting
viscous and elastic materials, frozen materials, such as food,
rubber, etc., or objects that are inconvenient to apply pressure.
Ultrasonic cutting also has a great advantage, that is, it has
fusion at the cutting part while cutting, and the cutting part is
perfectly sealed without causing flashing of the textile material.
The use of ultrasonic cutting knife can also be expanded, such as
digging holes, shoveling, scraping paint, carving and so on.
The basic composition of an ultrasonic cutting knife is an
ultrasonic transducer, an horn, a tool head (knife body), and a
driving power supply. The ultrasonic drive power converts the mains
electricity into high frequency and high voltage alternating
current, which is output to the ultrasonic transducer. The
ultrasonic transducer is actually equivalent to an energy
conversion device, which can convert the input electrical energy
into mechanical energy, that is, ultrasound. Its manifestation is
that the transducer stretches back and forth in the longitudinal
direction. The frequency of the telescopic movement is equal to the
frequency of the high-frequency alternating current supplied by the
driving power supply. The role of the horn is to fix the entire
ultrasonic vibration system, and the other is to adjust the output
amplitude of the transducer. On the one hand, the tool head (blade
body) amplifies the amplitude and focuses the ultrasonic waves. On
the other hand, it outputs ultrasonic waves, and uses the similar
cutting edge of the cutting knife to concentrate the ultrasonic
energy into the cutting part of the material to be cut. Under the
action of huge ultrasonic energy, this part instantly softens and
melts, and its strength is greatly reduced. At this time, as long
as a small cutting force is applied, the purpose of cutting can be
achieved.
Features
1. Full range of modular structure
2. Digital ultrasonic generator
3. Mainly used in the fields of textiles, films and non-woven
fabrics
4. Ultrasonic cutting can be used in the food industry, as well as
materials such as rubber, foam plastic and artificial leather. 5.
Customized units, which can be flexibly installed in automated
production lines
6. The vibration system can be quickly switched and can be
integrated in the production line
7. The device does not need maintenance, the structure is sturdy,
and it is easy to operate.