Ultrasonic rubber cutting machine is a special application of
ultrasonic cutting machine. It is a kind of equipment that uses
ultrasonic energy to cut and process. Its biggest feature is that
cutting does not use cutting edge.
Ultrasonic cutting uses the energy of an ultrasonic transducer to
melt the localized heat of the material to be cut, thereby
achieving the purpose of cutting the material. Therefore, the
ultrasonic cutting does not require a sharp cutting edge, nor does
it require a large pressure, and does not cause chipping or
breakage of the material to be cut. At the same time, since the
cutting blade is subjected to ultrasonic vibration, the frictional
resistance is particularly small, and the material to be cut is not
easily adhered to the blade. Ultrasonic rubber cutting machines are
particularly effective for cutting viscous and elastic materials,
frozen materials such as food, rubber, etc., or objects that are
inconvenient to apply pressure. Ultrasonic cutting also has a great
advantage in that it has a fusion of the cutting part while
cutting. It can seal the edges and prevent the looseness of the
material being cut.
The ultrasonic rubber cutting machine directly loads the ultrasonic
energy onto the cutter, and the cutter becomes a cutter with
ultrasonic waves. When cutting materials, the material is mainly
softened and melted by ultrasonic energy. The cutting edge of the
cutter only serves as slit positioning, ultrasonic energy output,
and separation material. This cutting method is suitable for
cutting thick, long, etc. materials that are inconvenient to set
the cutting board. It can be used for tire crown, nylon, steel belt
plastic layer, nylon cord, lining, sidewall, and other rubber
cutting.
Jiayuanda Technology - Professional ultrasonic rubber cutting
manufacturers and suppliers in China, providing ultrasonic products
for sale. Welcome to wholesale the best ultrasonic rubber cutting
at competitive price from our factory.Ultrasonic Rubber CutterUltrasonic rubber cutter (cutting machine) is composed of
ultrasonic transducer (conveter) with cover, blade and generator.
Instead of using traditional blade cutting, ultrasonic rubber
cutter has its advantages of smooth, reliable cutting, accurate
trimming, no deformation, no raising, fuzzing, spinning, wrinkling
etc. It can avoid the rough cutting-edge, coked edge, fuzzballs and
other shortcomings of laser cutting machine.Features:1. High precision cutting, rubber unchanged
2. Easily applied to automated production
3. Cutting surface finish, good bonding properties
4. Speed, high efficiency, no pollution
5. Application of tire rubber parts: tread, nylon, sidewall, apex. Ultrasonic Components
Typical ultrasonic food cutting components include four major
elements: a power supply, a converter, a booster and a cutting
horn, as explained below.
1. Power supply
The ultrasonic power supply, also referred to as a generator, is an
electronic device that takes standard 50/60Hz AC line voltage and
converts it to high frequency electrical energy.
2. Converter
The ultrasonic converter is a sealed electro/mechanical device that
receives the 20kHz electrical energy from the power supply and
converts this electrical energy to high frequency mechanical
vibrations using PZT(piezoelectric) ceramic discs that expand and
contract within the converter housing.
3. Booster
The booster is a machined metal mechanical amplifier that will
either raise or lower the amplitude of the horn's mechanical motion
depending on the configuration of the masses machined at each end.
4. Cutting horn
The cutting horn, also referred to as a knife or a blade horn, is
the component that comes into contact with the product and does the
actual cutting. This horn is machined from titanium, has excellent
acoustic properties, good surface hardness and superior fatigue
value.
Our ultrasonic components and horns are designed for continuous
operation under the most demanding production environments. Welcome
customers to cooperate with us for a brilliant future!