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What's the principle of ultrasonic cutting?
RPS-SONIC offers high quality ultrasonic food cutting components, including ultrasonic generators, transducers, guillotines and slitters.
Ultrasonic food cutting system are comprised of the following components: a generator or power source; transducer; ultrasonic booster; cutting tool or horn; and a material handling system, Aurand explains.
Ultrasonic food cutting uses high frequency vibratory knives. Applying ultrasonic vibration to a cutting tool creates a nearly frictionless cutting surface which provides many benefits, according to Bill Aurand, packaging technology manager at Sonics & Materials, Inc.
“This low friction cutting surface can slice many food products cleanly and without smearing. Very thin slices are also possible due to the reduced resistance,” says Aurand.
Foods containing items such as vegetables, meats, nuts, berries and fruits can be cut without deformation or displacement of the internal product. The low-friction condition also reduces product sticking to the cutting tools, resulting in more consistent cuts and less down time for cleaning. And because of the advanced process control that is available in ultrasonic generators, cutting performance can be manipulated by adjusting the equipment parameters.
ultrasonic food cutting technology can slicing cheese, breads, cakes, raisin butter, wheat bran, fried meat, fruits and vegetables. Minimal to no smearing on layered food products, ease of cutting products with filler materials, and consistent slices are few of the many advantages of ultrasonic food cutting.
Application
• Hard and soft cheeses, including products containing pieces of nuts and fruit
• Sandwiches, wraps, and pizzas for catering industries
• Nougat, candy bars, granola bars and healthy snack bars
• Semi-frozen meats and fish
• Fresh or frozen vegetables
• Breads or cake products
• Ice cream and other frozen snacks
Advantage
• Especially for cutting high viscosity food;
• Cutting is more efficient and clean
• The cut food is neat and beautiful
• Food grade material, safe and reliable
• Special materials are easier to clean and maintain
The vibratory motion provides much more of the cutting effect than the sharpness of the tools, he adds. However, high frequency vibration applied to cutting tools does provide significant benefits. Primarily, ultrasonic technology enhances the cut quality and consistency, and enables the ability to cleanly slice multi-textured food products without deformation.
