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Modular 20Khz Ultrasonic Metal Welding Machine

Hangzhou Powersonic Equipment Co., Ltd.
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Address: No.1028 Enbo Road, Fuyang,Hangzhou,Zhejiang,China

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Hangzhou Powersonic Equipment Co., Ltd.

Modular 20Khz Ultrasonic Metal Welding Machine

Country/Region china
City & Province hangzhou zhejiang
Categories Plastic Welders
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Product Details

Σ3000M High Power Ultrasonic Welding Machine for Metal Welding

Introduction:

    The Ultrasonic Metal Welding Machine Σ3000M Series is a complete ultrasonic welding device that integrates ultrasonic digital generators and controllers with ultrasonic welding presses. The Σ3000M series has a variety of welding modes to meet customers' more stringent welding requirements.

Ultrasonic welding machine with modes of time model and engry model, it can automatically track and display real-time frequency, with amplitude stepping function, welding amplitude range up to 10-100(1%accuracy). There is also amplitude compensation; welding quality management (time,energy mutual detection), including clear traceable welding records (operation statistics) to control your welding quality in real time. It also features transducer overload protection, mold impedance analysis and protection to protect your equipment. Powerful, high quality and high welding stability.

Welded materials are placed above each other on a suitable support plate, that they touch at required welding place. On the ultrasonic generator could be set required parameters of joint as the welding time, output power or overall output. Welding device is activated by the manual switches or by footswitch. After the switch is switching, the pneumatic tool is pressed welding tool (sonotrode) to the top welding part. With intensive ultrasound from the welding tool come to meltingdown and after that to joint of plastic material where they touch. Weld time is determined by switching time switch or set the weld time using the timer control, whichever is less. After joint is complete, the sonotrode for the short time press welding materials together to achieve the required joint strength. Then the sonotrode will return to the resting position. Because of the large number of existing plastic materials and their shapes is neccessary tested suitability of usage ultrasonic welding tool for concrete aplication. When thinner materials is welded in addition to set duration of weld, may also be needed to reduce output power of ultrasonic generator.

 

 

 

Advantages:

*Full range of modular design
*High-strength rigid structure
*Digital ultrasonic generator
*Maximum pressure 1000N

 

Advanced Control Machine
*4.3 inch color touch screen.
*Chinese and English use interface.
*Germany designed digital ultrasonic generator, which can accurately adjust and stabilize various parameters, can safely protect the control box.
*Electronic pressure measuring device.
*Precision electronic ruler for welding depth control with accuracy of +0.01mm.
*4 different trigger modes.
*5 different welding modes (time, energy, maximum power, relative position, absolute position welding mode). 
*Welding parameter data storage.
*Ultrasonic amplitude adjustment 50%-100%.
*Ultrasonic frequency automatic tracking.
*Quality management function.
*Printer output function (optional).

 

Application:

Auto partsbumpers, air filters, car audios, foot pads, door panels, clutch forks
Electric productshumidifiers, chargers, storage battery, telephones, sockets, flash discs
Medical productsleucocyte filters, accurate liquid medicine filters, blood plasma separating cups
Packaging and clothingvalve bags, paper cups, dairy food packing cases, bag belts, zippers
Stationery and toyink boxes, file folders, name card holders, albums

 

Technical Parameters

 

Σ3000M20Khz20Khz
Power2000W/3000W4000W/5000W
Pressure3000N3000N
Power Input

2000W/10A   3000W/15A

AC 220V +10% 50/60Hz

4000W,5000W/15A

AC 220V +10% 50/60Hz

Electric Box Size

2000W/420mm×211mm×185mm

3000W/465mm×211mm×185mm

465mm×211mm×185mm
Electric Box Weight10KG11.76KG
Machine Size747mm×467mm×581mm792mm×467mm×581mm
Machine Weight64.5KG66.2KG

 

 

 

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