Active Member
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[China]
Address: Dongbao Industrial Park, Bao'an District, Shenzhen 518106.
Contact name:Jane
AG SONIC TECHNOLOGY LIMITED |
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Flexo Printing Machine Ultrasonic Cleaning Equipment Clean Anilox Rolls
Anilox rollers range from containing 250 lines per inch to 1100
lines per inch and require a microscopic clean. Ultrasonic cleaning
is one of the only methods that will effectively clean all the
individual microscopic ink cells on the anilox rollers. How much
time and frustration is wasted in maintaining ink density on anilox
sleeves and rollers? Cleaning anilox rolls and sleeves regularly
with ultrasonics can save on down time, achieve a faster production
time as a result and offer a payback on the machine investment in a
very short time.As a result of all the research a range of machines
uniquely and specifically designed for this application has been
establishment by Industrial AGSONIC . There are models for narrow
web and wide web rollers.
In cleaning machines
Ultrasonic cleaner is, depending on the nature and degree of contamination, applied in a solution of about 4% in cleaning machines. The contaminated object must be placed in the machine and cleaned for 30 - 60 minutes at a temperature of 80°C - 90°C. Finally rinse with water
Ultrasonic Technology
Ultrasonic technology has been used for many years in the cleaning industry. Ultrasonic technology to clean heavily contaminated equipment, such as heavy fuel oil-filters and heat exchangers. This required developing special chemicals and processes for each application. With many years of experience AG Sonic has the expertise to provide plant operators with simple, effective and fast cleaning systems. Depots worldwide are equipped with the ultrasonic cleaning systems providing continual research and development in the field of ultrasonic and chemical technology.
Cleaning Commercial Printing Equipment with Ultrasonics
Improve your printing production time and extend the life of your anilox rolls and sleeves with the regular use of ultrasonic cleaning.
Using ultrasonics is one of the only ways to clean the individual microscopic ink cells on rollers. To efficiently and effectively clean these and other printing parts, AG SONIC has developed methods that are able to be used with both aluminium and steel sleeves and rollers, as well as with all inks (including water-, solvent- and UV-based inks).
Ultrasonic cleaning saves money and minutes, resulting in faster production times. This cleaning method is effective at gently eliminating contaminants in the hard-to-reach spots of even the most intricate parts, extending their lives.
Brief introduction:
- with Heater and Timer
- motor rotation system
- adjustable power (control by generator)
- adjustable temperature
- tank made of 2MM Thick 316L stainless steel, good resistant to highly acid, alkaline
Machine with the rotation system:
Tips for Cleaning Dirty Rollers Using Ultrasonic Anilox Roller Cleaners
Ultrasonic anilox roll cleaner is the most efficient device and method for anilox roll cleaning. This is a tested and proven method for cleaning most of the components which are tough to be cleaned in a normal way.
As Anilox Roll ultrasonic cleaning technique is a fastest method that cleans up to 90% of the product, this is widely used strategy all around the world. Additionally there is no need to let the people watch the cleaning process as the ultrasonic anilox roller cleaning device which is employed for the task, handles it all on its own and provides labour saving benefits.
An ultrasonic anilox cleaning machine reaches to the depth of the roller and clears any residues of the ink or liquid from the holes, cervices, internal chambers which is nearly impossible to be cleaned efficiently with any other device.
The waves of ultrasonic go through the microscopic cell openings disturbing the cleaning liquid deep in the cavities of the cell to remove the settled and dried ink from every bottom corner of the roller.
How to get best Cleaning Effect For Anilox Roll
To get the best cleaning results, it is recommended to make use of a heated cleaning solution in an ultrasonic anilox cleaner which is specifically formulated for the cleaning task at a specific temperature, recommended by the industry experts.
As ultrasonic anilox roll cleaner are mainly designed for anilox rollers, proper care need to be taken to prevent any damages.
The cleaning method of anilox roller ultrasonic cleaning machine:
Coat the concentrated detergent on the surface of anilox roller according to the clogging degree
After several hours, put the anilox roller into the ultrasonic cleaning tank
At last, rinsing the anilox roller by cleaned water
Or put the detergent into the cleaning tank directly, its ratio depends on the clogging degree,
Ultrasonic have perfect cleaning effect, which can keep the anilox roller as clean as its new, AG SONIC can make to order, pls provide the diameter of your anilox roller and its anix. Also the max length of it to make a customized service
Features of anilox roller ultrasonic cleaning machine:
Cleaning rollers, anilox, ceramic anilox, metal anilox in various
industries tank made of 2MM thick 316L stainless steel, resistant
to acid, alkali corrosionMotor rotation system to drive the
aniloxsuitable for ceramic anilox / metal anilox with overflow
protection and water drain system Tank and shell made of quality
stainless steel Professional testing, quality assurance Build-in
timer, temperature controller and counter down buzzer high quality
components, clear circuit
perfect to clean roller, anilox integrated design, easy maintenance
Customized design and configuration are ok
OTHER MODELS AVAILABLE FOR REFERENCE
| Model | T-06S | T-12S | T-18S | T-24S |
| Ultrasonic Power | 300 W | 600 W | 900W | 1200W |
| Ultrasonic Frequency | 40Khz | 40 Khz | 40 Khz | 40 Khz |
| Heating Power | 400W | 800W | 1200W | 1200W |
| Tank Size(mm) | 360x175x120 | 800x320x100 | 1000x200x100 | 1200x320x150 |
| Tank Material | 316L stainless steel | 316L stainless steel | 316L stainless steel | 316L stainless steel |
| Shell Material | stainless steel | stainless steel | stainless steel | stainless steel |
| Power supply | AC100V-120V, AC220V-240V | AC100V-120V, AC220V-240V | AC100V-120V, AC220V-240V | AC100V-120V, AC220V-240V |
| Product Dimension(mm) | 400×220×360 | 840×520×680 | 1000×450×700 | 1520×370×700 |
What’s anilox roller and how to clean it efficiently?
Cleaning the equipment and heavy duty products is a tough task that can’t be performed with simple tools. Due to the frequent use of the machine and electronic parts, deep cleaning is essential to give it proper and smooth function in every use, most of companies search for the technology, which covers the work in a easy way
Thanks to the advance developments in the field of technology and printing, that anilox rollers have gained a lot of popularity that a transfer roller. Mainly, anilox roller is a versatile tool in coating and decorative applications and right now it is being used to create prominent capacity whites and foundation coats, mainly for the stretchy packing, applying coatings, adhesives for the cold foil, coating for the images varnishes and other decorative purposes
It is a ceramic roller or an engraved metal roller mainly brought into use for the printing press to transfer the ink form the roller to the printing plate, its main purpose is to pick the ink from the roller or form any of the configurations and deliver a uniform amount of it to the robber plate for the printing process
It is mainly designed for most favorable ink release as a surface and it is laser fixed to reduce the porosity of cell wall and is strengthened by its ceramic subsurface, which benefits the printing quality, optimized cell profiles, improved consistency and more volumes of screen definition
It is mainly designed for most favorable ink release as a surface and it is laser fixed to reduce the porosity of cell wall and is strengthened by its ceramic subsurface, which benefits the printing quality, optimized cell profiles, improved consistency and more volumes of screen definition.
