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Dairy Slurry Water Ultrasonic Submersible Transducer Detachable Ultrasonic Cleaning Device

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AG SONIC TECHNOLOGY LIMITED

Dairy Slurry Water Ultrasonic Submersible Transducer Detachable Ultrasonic Cleaning Device

Country/Region china
City & Province shenzhen guangdong
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Product Details

Dairy Slurry Water Ultrasonic Submersible Transducer Detachable Ultrasonic Cleaning Device

 

 

Immersion Ultrasonic Transducers Detachable Ultrasonic Cleaning Device

 

Our immersible transducer is custom designed for your particular application and tank size. It can be incorporated into existing tanks of any size and converted it into ultrasonic tank. It is controlled by our unique Pulse Swept Pleasecontact us for specific information on how we can create one for your Immersible Transducer needs.

The range of immersible transducers come in various sizes ultrasonic powers and operating frequencies. We can select the size you need based upon your cleaning requirements and tank size. The immersible ultrasonic transducer systems are portable and can be moved from one tank to another if required. They are most suited to when you have already a tank installed in your production process or we can supply the complete system including the tank.

 

Immersible ultrasonic transducers are designed for use in new or existing cleaning tanks to improve the speed and effectiveness of rinsing cleaning and other processes. Single or multi- module units can be custom designed for tanks of any size.

 

Product Description

 

Common Applications – Advantages of Immersible Ultrasonic Cleaning Transducers

  • Drop in ultrasonics addition to existing manufacturing cleaning process lines (aqueous cleaning lines, passivation, plating lines, or other part finishing processes which require from microscopic surface scrubbing agitation)
  • The stainless steel box heavy duty design with completely sealed components allow for precision ultrasonic cleaning in conditions normally too harsh for such precision electronics
  • Valve bodies and manifolds with small internals not accessible for cleaning by forced spray or mechanical removal
  • Medical device stainless steel parts cleaning
  • Aerospace parts cleaning
  • Ultrasonic part cleaning of water soluble machining coolants, chips, particulate, and true machining/cutting oils, buffing, polishing and lapping compounds which require mechanical surface scrubbing to remove.
  • General washing for maintenance, manufacturing, rework and/or remanufacturing.

 

Common configurations:

Since submersible ultrasonic boxes are most commonly added to existing stainless steel and other metallic based tanks, the boxes and ultrasonic power are made to fit such tanks. We can easily make our immersible ultrasonics into any tank configuration sizing required for your application with little to no additional custom size pricing.


Brief Introduction of the immersible ultrasonic transducers:
Immersible ultrasonic transducers are sealed stainless steel enclosures which allow for adding ultrasonics to parts cleaning new tanks or adding onto existing tanks, equipment and systems.
The number and placement of the submersible Transducer Pack

 

 

There are pros and cons to both entry routes. Many customers prefer to buy the riser-style transducer packs because they do not want to make a hole in the bottom of their tank. The main disadvantage to using risers is that they may interfere with the cover or other system parts that are installed on the top. Most AGSONIC submersibles are custom manufactured in order to maximize the effectiveness of the ultrasonic system and to minimize possible dead spots. We are the only manufacturer to offer this service at no additional charge. We also have a line of standard ultrasonic submersible systems available.

If you think your existing cleaning tank may be suitable to adapt to ultrasonic cleaning please contact our technicians at AGSONIC and we will be pleased to provide you with more information and a quotation for a custom-made submersible system.

 

Immersible ultrasonic transducers do not require attachment to the tank (other than to hold them in position) to function efficiently. As a result, transducers can be moved from tank to tank and positioned as required for special applications when needed. Various mounting options are shown below.

 

Immersible transducer Types:

Bottom Monunted -over Top Junction Box

Bottom Mounted with dual Bulkhead

Bottom Mounted With single Bulkhead

Bottom Mounted With Over The Top Pipe

Side Mounted With Over the Top Pipe

Side Mounted With Bulkhead Thru Side Wall

Mounting may be either wall or bottom mounted, depending on the application. The units are shipped fully assembled and require only simple insertion into the tank prior to operation.


Specifications:

ModelMaterialTransducersEstimated volumeBox sizeCable
lead-out
Ultrasonic frequencyUltrasonic power
(mm)(pcs)(L)(mm) (kHz)(W)
TZ-1003SUS304/SUS316L315250x150x100Rigid tube/
Flexible tube
28/40150
TZ-1006630305x250x100300
TZ-10121260355x250x100600
TZ-10181890406x305x100900
TZ-102424120500x355x1001200
TZ-103030150550x406x1001500
TZ-103636180500x460x1001800

 

Enhance the cleaning power of your existing tank with AGSONIC Submersible Ultrasonic Cleaning Systems

For customers who would like to improve the cleaning power of their existing tank by installing an ultrasonic cleaning device, AGSONIC's submersible system may be the most economical and efficient choice on the market.

However, before buying a submersible system, please consider the tank you already have and its material of construction.

Technical Specifications
Ultrasonic transducer elements sealed in a liquid-tight housing are an option to transducer elements permanently bonded to the side or bottom of a cleaning tank. The major benefits of immersible ultrasonic transducers are that they are easy to service and can be added to existing equipment, often without extensive tank modifications. Ultrasonics unique technology is offered in the immersible transducer format. This includes standard individual frequencies from 28 kHz to 120 kHz as well as multiple frequencies in a single or multiple units.

 

FAQ

Understanding Ultrasonic Power

 

When an ultrasonic cleaner is running electrical power is consumed evenly but it is released in intervals to create the sound waves that shape the ultrasonic signal. Some manufacturers report ultrasonic peak power, others report average power, and some report both.

When comparing equipment you must compare based on the same criterion otherwise you’d be comparing apples with oranges.

While more power usually indicates faster and more effective cleaning, more power is not always better.

Too much power can damage electronic parts, the surface finish on a soft metal (e.g. aluminum), and other delicate items.

For cleaning extremely sensitive items, adjustable power is a useful feature.

Keep in mind that the larger the volume of solution, the more ultrasonic power will be needed for cleaning.

Most cleaners run at an average power of 50 to 100 watts per gallon, so the larger the tank the more power you need.Don’t attempt to increase the effective power of an ultrasonic cleaner by under-filling the tank.

 

Ultrasonic cleaner generators that power transducers are tuned to a particular fill level.

Operating the unit with less fluid can damage the generator and will result in less than optimized cleaning.

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