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Existing Tank Submersible Ultrasonic Transducer 28KHZ 40KHZ 120KHZ 1800W

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AG SONIC TECHNOLOGY LIMITED

Existing Tank Submersible Ultrasonic Transducer 28KHZ 40KHZ 120KHZ 1800W

Country/Region china
City & Province shenzhen guangdong
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Product Details

Existing Tank Submersible Ultrasonic Transducer 28KHZ 40KHZ 120KHZ 1800W

 

 

Piezoelectric Transducers

Piezoelectric transducers are made of several components. A piezoceramic (usually lead titanate) disc is sandwiched between two strips of tin. When voltage is applied across the strips, it creates a displacement in the material known as the piezoelectric effect. When these transducers are mounted to a diaphragm (wall or bottom of the tank), the displacement in the piezoceramic causes a movement of the diaphragm, which, in turn, causes a pressure wave to be transmitted through the aqueous solution in the tank. Because the mass of the ceramic is not well matched to the mass of the stainless steel diaphragm, an intermediate aluminum block is used to improve impedance matching for more efficient transmission of vibratory energy to the diaphragm. The assembly is inexpensive to manufacture due to low material and labor costs. For industrial cleaning, however, piezoelectric systems have several shortcomings.

 

Our immersible transducer is custom designed for your particular application and tank size. It can be incorporated into existing tanks of any size and converted it into ultrasonic tank. It is controlled by our unique Pulse Swept Pleasecontact us for specific information on how we can create one for your Immersible Transducer needs.

The range of immersible transducers come in various sizes ultrasonic powers and operating frequencies. We can select the size you need based upon your cleaning requirements and tank size. The immersible ultrasonic transducer systems are portable and can be moved from one tank to another if required. They are most suited to when you have already a tank installed in your production process or we can supply the complete system including the tank.

 

Immersible ultrasonic transducers are designed for use in new or existing cleaning tanks to improve the speed and effectiveness of rinsing cleaning and other processes. Single or multi- module units can be custom designed for tanks of any size.

 

Product Description

 

Common Applications – Advantages of Immersible Ultrasonic Cleaning Transducers

  • Drop in ultrasonics addition to existing manufacturing cleaning process lines (aqueous cleaning lines, passivation, plating lines, or other part finishing processes which require from microscopic surface scrubbing agitation)
  • The stainless steel box heavy duty design with completely sealed components allow for precision ultrasonic cleaning in conditions normally too harsh for such precision electronics
  • Valve bodies and manifolds with small internals not accessible for cleaning by forced spray or mechanical removal
  • Medical device stainless steel parts cleaning
  • Aerospace parts cleaning
  • Ultrasonic part cleaning of water soluble machining coolants, chips, particulate, and true machining/cutting oils, buffing, polishing and lapping compounds which require mechanical surface scrubbing to remove.
  • General washing for maintenance, manufacturing, rework and/or remanufacturing.

 

Common configurations:

Since submersible ultrasonic boxes are most commonly added to existing stainless steel and other metallic based tanks, the boxes and ultrasonic power are made to fit such tanks. We can easily make our immersible ultrasonics into any tank configuration sizing required for your application with little to no additional custom size pricing.


Brief Introduction of the immersible ultrasonic transducers:
Immersible ultrasonic transducers are sealed stainless steel enclosures which allow for adding ultrasonics to parts cleaning new tanks or adding onto existing tanks, equipment and systems.
The number and placement of the submersible Transducer Pack

 

 

There are pros and cons to both entry routes. Many customers prefer to buy the riser-style transducer packs because they do not want to make a hole in the bottom of their tank. The main disadvantage to using risers is that they may interfere with the cover or other system parts that are installed on the top. Most AGSONIC submersibles are custom manufactured in order to maximize the effectiveness of the ultrasonic system and to minimize possible dead spots. We are the only manufacturer to offer this service at no additional charge. We also have a line of standard ultrasonic submersible systems available.

If you think your existing cleaning tank may be suitable to adapt to ultrasonic cleaning please contact our technicians at AGSONIC and we will be pleased to provide you with more information and a quotation for a custom-made submersible system.

 

Immersible ultrasonic transducers do not require attachment to the tank (other than to hold them in position) to function efficiently. As a result, transducers can be moved from tank to tank and positioned as required for special applications when needed. Various mounting options are shown below.

 

Immersible transducer Types:

Bottom Monunted -over Top Junction Box

Bottom Mounted with dual Bulkhead

Bottom Mounted With single Bulkhead

Bottom Mounted With Over The Top Pipe

Side Mounted With Over the Top Pipe

Side Mounted With Bulkhead Thru Side Wall

Mounting may be either wall or bottom mounted, depending on the application. The units are shipped fully assembled and require only simple insertion into the tank prior to operation.


Specifications:

ModelMaterialTransducersEstimated volumeBox sizeCable
lead-out
Ultrasonic frequencyUltrasonic power
(mm)(pcs)(L)(mm) (kHz)(W)
TZ-1003SUS304/SUS316L315250x150x100Rigid tube/
Flexible tube
28/40150
TZ-1006630305x250x100300
TZ-10121260355x250x100600
TZ-10181890406x305x100900
TZ-102424120500x355x1001200
TZ-103030150550x406x1001500
TZ-103636180500x460x1001800

 

 

 

FAQ

 

What’s Immersible transducer pack and how to clean it efficiently?

 

Submersible Ultrasonic Systems:

  • Allows existing tanks to be enhanced with ultrasonic cleaning capabilities
  • Two mounting styles: bulkhead or riser.
  • AGSONIC provides complete instructions and technical assistance Please note:
  • Submersible systems are not suitable for use with plastic tanks
  • Customers will be responsible for mounting of transducer packs purchased from AGSONIC.

 

What Application field Can Be used Submersible Ultrasonic

  • Especially in the aequeous cleaning, degreasing, electroplating, medical technology, mold cleaning, optics, electronics etc.
  • Adapted to the application on the tank bottom or the side walls

Primary- and fine cleaning thanks to SINGLE- and DUAL-Technology

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