Food biological processing technology research and development
pilot production line
Description of Food biological processing technology research and
development pilot production line
Food Processing Technology R & D Demonstration Engineering
Center is a research institution integrating food engineering
demonstration, process technology research and food testing. With
the science and technology innovation as its core competitiveness,
based on independent innovation, it integrates the domestic
advanced design concepts and automatic control technology, and
holds a team with nearly 70 workers and doctors, masters and senior
engineers as the core. It establishes a work flow station for
masters, doctor and postgraduate training and post-doctors after
actively cooperating with Shanghai Jiaotong University, Tongji
University, Shanghai University of Technology, Shanghai Ocean
University, University of the South, Central China Agricultural
University and many other well-known domestic universities. At
present, it covers an area of about 500 square meters, and has more
than 90 sets of equipment and instruments. With process rooms,
testing rooms, conference rooms, exhibition halls and pilot test
workshops, it has a variety of food processing functions.
It provides both domestic and abroad services such as sample
manufacture, process technology research, food physical and
chemical index test, microbiological indicator test and production
pilot test and so on.
Pilot production line
- Pre-handling Treatment
- Function: Use for cleaning, lifting, breaking, squeezing the process of
fruits and vegetables
- Composition: It is composed of air-blowing washing machine, elevator, hammer
type crusher, spraying and protecting system, screw press, juice
collecting groove, centrifugal pump,screw pump and preheater.
- Principle:Raw fruits and vegetables into the artificial floating washing
tank, the air blowing into the water, the formation of full contact
surface bubbles and tumbling of raw fruits and vegetables, so as to
achieve the purpose of cleaning products. After cleaning by hoist
material into the hammer crusher, hammer hammer effect by rotary
crusher in 3-5mm, particle size, particle can be different degrees
of the material obtained by replacing the screen. The crushing
process for inhibiting material enzymatic browning by peristaltic
pump adding fixative. The crushed material into the spiral juicer,
using spiral cavity gradually reduced, thus forming press to
squeeze the juice out of materials. The collected juice collecting
groove, the screw pump material into the preheater in the
inactivation process.
- Application:For apple, pear, hawthorn, strawberry, raspberry, blueberry,
carrots, tomatoes and other pomaceous fruits, berries, fruits or
vegetables.
- Pre-cooking, Enzyme Inactiving, Refining System
- Function:Suitable for the pre-cooking, refining and enzyme inactiving of the
vegetable & fruit
- Composition:Composed with jacketed pan, refiner, movable screw pump, tubular
pre-heater and buffer tank
- Principle:According to the technology requirment, put the material need to be
pre-cooked or unfreezed in the jacketed pan, use the steam to heat
the water or heat the material directly to the required
temperature. After curshing or unfreezing, use the screw pump to
convey the material to the pre-heater, heat by the steam until
reach the enzyme inactivation temperature, then into the refiner to
further refining by hammering of the scraper,the pulp go through
the sieve mesh while the pomace separately.
- Application:suitable for all kinds of fruit and tubers vegetable
- Enzymatic hydrolysis separation
- Function:Enzymatic hydrolysis for fruit and vegetable juice, clarification,
centrifugation, filtration process
- Composition:By enzymolysis pot, three foot centrifuge, juice collecting groove,
centrifugal pump, diatomite filter.
- Principle:Raw fruits and vegetables juice enzyme after passivation into
enzymolysis tank by enzymatic clarification, temperature
enzymolysis on-line observation control, by double insulation
insulation. After the hydrolysis of sustainable materials using
three foot centrifuge to insoluble solids separation, the juice
collected juice collecting tank, centrifugal pump will be used the
material to the diatomite filter filter, fine filter has reached
the goal.
- Application:Apply to all fruits and vegetables.
- Blending
- Function:For high-speed dissolved sugar and other additives, grinding,
filtering and material allocation process
- Composition:High soluble sugar, double filter, centrifugal pump, grinding and
mixing tank
- Principle:Sugar and other additives into water soluble sugar in aqueous
solution, driven by rotating the bottom of the high-speed rotation
of the impeller, the material is dissolved. The dissolved material
can be grinded in a colloid mill according to the technological
requirements, make the material more refined. And then into the
mixing tank mixing.
- Application:For drinks, jam, wine vinegar, fermented, soluble sugar and mix
yogurt fermentation products.
- Deaeration
- Function:Used in the degassing process of fruit and vegetable juice or fruit
and vegetable pulp
- Composition:By degassing tank, centrifugal pump, vacuum pump
- Principle:Material through the pump or negative pressure into the degassing
tank, under a certain temperature in the vacuum state dispersed
into a film or fog point, the oxygen out of the fall of the
material using the centrifugal pump or screw pump delivery to the
next process
- Application:Applicable to all kinds of fruits, vegetable juice, puree and
beverage after application.
- Fermentation
- Function:Used to stir yogurt fermentation, fermented fruits and vegetables,
wine vinegar fermentation process
- Composition:From the buffer tank, fermentation tank, storage tank, centrifugal
pump, water chiller, heat exchanger.
- Principle:The raw material is adjusted and processed into the fermentation
tank, and the fermentation tank is accessed according to the
process, the fermentation temperature is adjusted according to
different products, and the semi-finished product is fed into the
tank after the fermentation.
- Application:Applicable to a variety of dairy products, a variety of fruit,
vegetable fermentation.
- in line -homo, Sterilizing&Aseptic Filling Mini-line
- Function:Used for material on line, sterilization, aseptic filling process
- Composition:By UHT 100L/H sterilization machine, homogeneous machine, the
composition of the sterile filling room
- Principle:The material into the homogenizer, the liquid will be in extrusion
using a reciprocating plunger, strong shock and pressure loss
expansion three under the action of the material refinement, so
that the material can be mixed uniformly. The homogenized material
into the sterilization machine, through the heat exchanger, the
material is heated to required temperature and sterilization. For a
certain period of time, so as to achieve the purpose of
sterilization. After sterilization temperature of filling material
through heat exchange to the required. For aseptic filling is
required with aseptic filling equipment and filling chamber is to
ensure the aseptic state can be.
- Application:Suitable for dairy products, milk products, beverages, fruit juice,
concentrated juice, honey and other products.
- Disc Separation System
- Function:Separation, clarification ,sterilization and filtration of the
liquid.
- Composition:Microfiltration, ultrafiltration, nanofiltration machine, clear
juice tank and centrifugal pumps
- Principle:Microfiltration, also known as millipore filtration, is precision
filtration, the particles can be trapped between 0.1 to 1 micron,
macromolecular organic matter and inorganic salt will be allowed to
pass through the microfiltration membrane, but it can stop the
suspended solids, bacteria, viruses, and part of the large-scale
colloids; Ultrafiltration use the pressure difference of the
membrane on both sides as driving force, with ultrafiltration
membrane as the filter medium , at a certain pressure, when the
liquid flows through the membrane surface, with many tiny pores
allow only water and small molecule material pass through and
become permeate liquid, while larger than the volume of liquid in
the micro-pore size of the membrane surface material were trapped
in the feed side of the membrane, to become concentrated liquid,
thereby achieving the purification of the liquid, the separation
and enrichment purposes. Nanofiltration membrane, refers to a
"nano-scale" membrane, it is between ultrafiltration and reverse
osmosis, and for the inorganic salt has certain intercept rate and
the membrane with molecular weight cut off from 200 ~ 1000 Dalton
optional.
- Application:Apply to Fruit juice beverage industry, bio-fermentation,
bio-medicine, chemical industry, water treatment industry,
environmental protection industry and other fields.
- Double-effect Falling Film Concentration Unit
- Function:be used to concentrate process for fruits juice, dairy and other
liquid.
- Composition:Heaters, separators, condensers, centrifugal pumps, screw pumps,
vacuum pumps, Steam valve group, material tanksc
- Principle:After the material enter into the material tank by a centrifugal
pump to feed liquid from the header of the heating chamber, by
means of liquid distribution and film device, evenly distributed
into the respective heat transfer tubes, along the inner wall of
the tubes flow down. In this process, evaporated by heat of the
heating medium, the generated liquid and the vapor enter into the
common separation chamber of the evaporator, vapor-liquid separate
sufficiently, the steam entering the condenser and then cooling
into the next effect evaporator as the heating medium, in order to
achieve more efficient operation, the liquid is discharged by the
separation chamber. Evaporation of water 35L / H, single-effect
evaporation temperature 75 ℃, the second effect evaporation
temperature 48 ℃, cooling water consumption 1T / H, steam
consumption 18Kg / H
- Application:Apply to milk, juice, glucose, starch, xylose, pharmaceutical,
chemical, biological engineering, environmental engineering, waste
recycling.
- Disc Separation System
- Function:Used for turbid liquid separation of turbid liquid or emulsion , or
liquid-liquid separation process
- Composition:SE03V Experimental centrifuge, Collection juice tank,centrifuge
pump
- Principle:Disc centrifuge using an intralipid( or emulsion) different
densities of the components in the centrifugal field of rapid
sedimentation stratification principle to achieve liquid-solid
(liquid-liquid) separation. It is a kind of separation equipment,
which is using high-speed rotating drum drive the material produce
centrifugal force to strengthen the separation process . Along the
drum center (axial feed) feeding material, thin layer between the
disc inflow along the radial direction, under the influence of
centrifugal force flows down the outside, and finally be left to
the drum wall. Low density flow to the center, with overflow out.
Since the disc separating chamber into several layers, reducing the
settling distance of the particle, thereby shortening the settling
time, accelerates the process of centrifugal separation.
- Application:Apply to food engineering, bio-pharmaceutical, oil and chemical
industry energy industry.
- Pneumatic Vaccum Press System
- Function:Be used to extraction process of the berries fruits
- Composition:SIPREM Experimental Vacuum press
- Principle:After the raw juice is poured into the press, close the door, turn
on the pump, make the compressed air continuously go into the
gasbag, with the pressure increasing, balloon increasing pitch
airbags and increasingly juicing chamber the smaller, the material
in the gap by increasing pressure balloon, sap flow, when the
balloon pressure reaches a certain pressure, juice complete the
process to achieve the slag material, juice separation. Juicing
process can be set and re-press to improve the effect of juice to
improve juice yield, according to the set procedures.
- Application:Apply to grape, strawberry, mulberry, raspberry, blueberry and
other berry fruits.
- CIP System
- Function:Be used to on-line cleaning process of the processingl line
- Composition:Water tank, alkali tank, acid tank, centrifugel pump, plate heat
exchanger
- Principle:Centrifugal pump make the raw water through into the reverse
osmosis units, reverse osmosis, also known as reverse osmosis, use
the pressure difference as the driving force, membrane of the
separation solvent is separated from the solution. Using the of a
booster pump to exert pressure on the solution side of the
membrane, when the pressure exceeds its osmotic pressure, the water
will penetrate against natural direction for reverse osmosis.
Whereby the low pressure side of the membrane get the solvent, that
is pure water, it will go into pure water tank; obtain a
concentrated solution on the side of high-pressure, that is
concentration water, it can be reused or discharged into the sewer.
- Application:Apply to beverage, dairy, juice, puree, jam, wine and other high
degree of mechanization in the food and beverage manufacturers.
- Pure Water Manufacturing System
- Function:Be used in pure water manufacturing process
- Composition:Raw water tank, water storage tanks, reverse osmosis unit
composition
- Principle:Centrifugal pump make the raw water through into the reverse
osmosis units, reverse osmosis, also known as reverse osmosis, use
the pressure difference as the driving force, membrane of the
separation solvent is separated from the solution. Using the of a
booster pump to exert pressure on the solution side of the
membrane, when the pressure exceeds its osmotic pressure, the water
will penetrate against natural direction for reverse osmosis.
Whereby the low pressure side of the membrane get the solvent, that
is pure water, it will go into pure water tank; obtain a
concentrated solution on the side of high-pressure, that is
concentration water, it can be reused or discharged into the sewer.
- Application:Apply to beverage, dairy, juice, fruit purees, jam , wine, etc
- PET Bottling Packaging System
- Function:Suitable for rinsing, filling and capping
- Composition:composed by conveyer system and Monobloc rinsing-filling-capping
- Principle:After sterilizing, the product enter into the filling machine to be
filled, while conveyor system conveys the PET bottles to the rinser
for washing before filling, after filling, the PET bottles enter
the capping system for sealing.
- Application:Suitable for fruit juice beverage
- Single-effect rising film evaporating system
- Function:Suitable for the concentration of juice, pulp and viscosity
material
- Composition:Composed with 10L rising film evaporator and steam generator
- Principle:Add the material into the material tank, feed the material by the
centrifugal pump through the bottom of the pre-heater. Inject steam
to heat the material, after substantial evaporation of vapor phase,
the material is rising as the film along the wall by high speed
under the function of vacumm. The material and the vapour phase
separate in the separation chamber, the vapour is condensed into
water in the condenser while the material back to the material
tank, repeat the evaporating until reach the desired concentration.
- Application:Suitable for fruit&vegetable juice, herbal medicine,pharmacy,
glucose, animal&plant protein, wine, starch, oral liguid,
chemicals, health food, pigments, additives, MSG and etc.
- Mini-processing Plant
- Function:Suitable for the homogenizer on-line, sterilizer and aseptic filing
of the material
- Composition:Composed with PT-20T tubular sterilizer, homogenizer and aseptic
filling cabinet
- Principle:Simulate the industrialized production situation completely, set
the sterilizing temperature and holding time according the
technology. After preliminary heating, the material go into the
homogenizer for homogenizing, emulsifying, then cooling to the
filling temperature by heat exchanger, hotting filling or normal
filling available. This can be scaled directly into the industrial
production after the experimental date and conclusions are correct.
- Application:Suitable for dairy product,soy products, beverage, juice,
concentrated juice, honey and etc.
- Multi-function Extraction and Concentration System
- Function:Suitable for grinder, extraction and concentration
- Composition:Composed with grinder, ultrasonic extraction tank, multi-function
concentration
- Principle:After grinder, the materila will be added into the ultrasonic
extraction tank, use the mechanical effect, cavitation effect and
thermal effect of the ultrasound,by increase the medium molecular's
velocity of movement and penetration power to extract the effective
composition. The extraction solution enter into the multi-functoin
concentration material tanks, with the centrifugal pump conveys to
the heater and separater to finish the heating, steam-water
separation,organic solvent recovery, aroma recovery and
concentration process.
- Application:Suitable for chinese herbal& natural product's extraction and
concentration (water and organic solvents) and recyclic of volatile
aromatic oils
Service hotline: 021-37901188 to 8187 Manager Zhang