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10m/min Strut Channel Roll Forming Machine , Mobile Roll Forming Machine φ80mm Shaft

Jiangsu Lebron Machinery Technology Co., Ltd.
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Address: 1604#, Yangming Sicence & Technology Industry Center, No.855 Nanhu Avenue,Wuxi city, Jiangsu, China

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Jiangsu Lebron Machinery Technology Co., Ltd.

10m/min Strut Channel Roll Forming Machine , Mobile Roll Forming Machine φ80mm Shaft

Country/Region china
City & Province wuxi jiangsu
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Product Details

Solar Panel Frame Make Machine Strut Channel Roll Forming Machine Hydraulic Punch
 
 
 
1. Description of strut channel roll forming machine
 
The strut is usually formed from the metal sheet, folded over into an open channel shape with inward-curving lips to provide additional stiffness and as a location to mount interconnecting components. Strut usually has holes of some sort in the base, to facilitate interconnection or fastening strut to underlying building structures.
The main advantage of strut channel in construction is that there are many options available for rapidly and easily connecting lengths together and other items to the strut channel, using various specialized strut-specific fasteners and bolts.

 
The solar strut channel roll forming machine is designed for producing the main sizes of different strut channel supports. The whole machine unit main including Uncoiler, Entry Beach, Punch unit, Roll Forming Unit, Shearing Mechanism, Hydraulic System, Electric Control System.
 
 
2. Major technical parameters of strut channel roll forming machine
 

No.ItemDescription
1Frame400# H steel
2Drive modedifferential box transmission
3Material of rollersGCr12MoV
4Material of shafts45# steel with tempering
5Diameter of shaftsφ80mm
6Number of rollers20 rollers
7Main power22kw
8Forming speed10m/mins

 
 
3. Introduction of main components of strut channel roll forming machine
 

No.ItemDescription
1Manual Uncoiler

Usage: It is used to support the steel coil and uncoil it in a turntable way.
Passive uncoil pulled by roll forming system
Uncoiling width: 1250mm
Inner diameter: 450-550mm
Capacity: 5T

2Entry BeachUsage: Put the raw material (steel plate) through the beach to manufacture and process, it can guarantee that the products are neat, parallel and everything is uniformity. Please refer to the equipment regulation to know the function of locating angle iron.
3Punching system

Hydraulic punching, using the material of CR12, contribute with weld.
PLC control system would be used in this station.
Cradle:
Power:3kw
Length:6M

4Main Roll Forming System

Feature: Ensure stability, precision and lifetime.
Usage: In order to keep the product shape and precision, adopts welded sheet structure, motor reducer drive, gear transmission( the first and the last roller, the down roller should be attached with the upper one with the gear drive.), roller surfaces polishing, hard plating , heat treatment and galvanization treatment . The polished surface and the heat treatment towards the molds also can keep the molding plate surface smooth and not easy to be marked when it is being stamped.

5Shearing Mechanism

Feature: Ensure stability, precision and cutting speed
Function: Automatic cutting controlled by PLC
It adopts the hydraulic drive and automatic location to decide the dimension and cut the target products.
The material of blades: Gcr12 quenched
Power supply: hydraulic power
Frame: Pillar style with rack & pinion system
Stroke switch: non-contact photoelectric switch
Components: It contains one set of cutting tools, one hydraulic tank, and one cutter machine.

6Hydraulic system

Hydraulic oil: 46#
Power: 5.5KW
It is controlled by the gear wheel oil pump. After filling the hydraulic oil into the hydraulic oil tank, the pump drives the cutter machine to begin the cutting job.
Components:
Components: The system includes a set of hydraulic tank, a set of hydraulic oil pump, two hydraulic pipes. and two sets of electromagnetism valves

7

Electric Control System
 

Feature:
Adopted PLC, transducer, touch panel from Delta Taiwan to ensure high speed with stability, precision and lifetime.
Other electric elements are Delta
Equipped with the movable switch, air brake, radiator, transformer & electric leakage protector for operator convenience and safety.

8Counter

One counter gauges length, pulses, and decides length.
Omron encoder for length measurement.

 
 
4. Installation service
 
a. After the machine arrives at the destination, the seller will send the technician to the buyer’s factory to install the machine if the buyer wants. The buyer needs to provide some technicians to assist in the installation work.
 
b. Installation period is around 5 days. The buyer should have been prepared for the steel sheet, foundation position the machine before seller’s technician's departure.
 
c. The buyer should arrange the accommodation, food, and traffic in the destination
 
d. Training period: 2 days. (we can supply training on the operation spot if buyer needs)
 
e. Within 3 months after the arrival of the goods at the port of destination, if there is no installment requirement from the Buyers, the goods should be counted as up to standard. Inspection standard is based on the technical standard signed by both parties and our company standard.
 
 

 
 

 
 

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