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ASME SA36 CARBON STEEL BAFFLE PLATE MIXING REACTOR SHIP BUILDING

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ASME SA36 CARBON STEEL BAFFLE PLATE MIXING REACTOR SHIP BUILDING

Country/Region china
City & Province ningbo zhejiang
Categories Boilers
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Product Details

ASME SA36 CARBON STEEL BAFFLE PLATE MIXING REACTOR SHIP BUILDING

 

 

Abstract

 

A baffle plate is a component used in various industrial applications to control the flow of fluids or gases. It is typically a flat or curved plate strategically placed within a system to alter or redirect the flow pattern. Baffle plates are often made from materials such as metal, plastic, or composite materials, depending on the specific application and operating conditions.

The primary purpose of a baffle plate is to create turbulence or obstruction in the flow path, which can have several effects depending on the intended purpose:

  • Flow Control: Baffle plates can be used to regulate or control the flow rate of fluids or gases within a system. By altering the direction, speed, or distribution of the flow, they help achieve desired process conditions or optimize the performance of equipment such as heat exchangers, tanks, or separators.
  • Mixing and Heat Transfer Enhancement: Baffle plates can promote better mixing of fluids by creating turbulence or inducing swirls. This is particularly useful in heat exchangers or reactors where efficient heat transfer or chemical reactions are desired. The increased surface area and improved mixing provided by baffle plates enhance heat transfer rates.
  • Noise and Vibration Reduction: Baffle plates can help reduce noise levels and control vibrations in systems where fluid or gas flow generates excessive noise or mechanical disturbances. By impeding the direct path of the flow, they disrupt the propagation of sound waves or dampen vibrations.
  • Separation and Filtration: Baffle plates are often used in separation equipment such as cyclones or separators. They assist in separating solid particles or droplets from gas or liquid streams by creating a controlled flow pattern that aids in the separation process.
  • Baffle plates can have different shapes and configurations depending on the specific application and desired outcome. They can be flat, curved, perforated, or have other geometries tailored to the system requirements.

It's important to consider factors such as fluid dynamics, pressure drop, and material compatibility when designing or selecting a baffle plate for a particular application. Consulting with engineers or industry professionals can help determine the optimal design and material selection for the intended

 

 

What is baffle plate?

 

Baffles are components of shell and tube heat exchangers which are used to support and fix the tubes in a defined position. There are different types of baffle configurations. The most popular type is the perforated plate in the form of a segmented circle. The segmental baffles are arranged so that the segmented section faces are disposed opposite to each other along a bundle of tubes at specified interval. There are different types of baffle configurations. The most popular type is the perforated plate in the form of a segmented circle. The segmental baffles are arranged so that the segmented section faces are disposed opposite to each other along a bundle of tubes at specified interval.

 

Baffle plate is widely used in shell and tube heat exchanger, boiler, pressure vessel, steam turbine, large central air conditioning,etc. The baffle sheet is mainly used for chemical containers, such as shell and tube heat exchanger, boiler, pressure vessel, condenser, central air conditioning, evaporator, water desalination with the function of supporting the tube bundle and improving heating efficiency. The material of metal makes it not only has the very strong rigidity, and has a great deal of heat conduction performance.

 

 

How baffles work?

Baffle plates are long, flat plates mounted to the interior of a mixing tank such that they protrude inward toward the center of the tank to disturb the swirling fluid. They also force the liquid to move upward along the tank wall. Both actions improve mixing, and therefore the agitation process, by creating a “controlled chaos” of turbulences. It is not possible to load a mixer’s impellers properly, especially in low viscosity liquids, without baffles due to the spinning of the liquid and the lack of top-to-bottom movement. Baffle plates control the liquid more, from the top to the bottom of the tank, resulting in better mixing.

 

 

Types of baffles:

  • Longitudinal Flow Baffles (used in a two-pass shell)

  • Impingement Baffles (used for protecting bundle when entrance velocity is high)

  • Orifice Baffles

  • Single segmental

  • Double segmental

  • Support/Blanking baffles

  • Deresonating (detuning) baffles used to reduce tube vibration

 

 

YUHONG's Quality Control:

  • tension test
  • Chemical composition test
  • Hardness test
  • Thickness detection
  • Metallographic test
  • Intergranular corrosion test

 

 

SA36 Chemical composition:

 

Element

C

Cu

Fe

Mn

P

Si

S

Content (%)

0.25-0.29

0.20

98.0

1.03

0.040

0.280

0.050

 

 

SA36 Mechanical Properties:

 

Mechanical Properties

Metric

Imperial

Tensile Strength, Ultimate

400 – 550 MPa

58000 – 79800 psi

Tensile Strength, Yield

250 MPa

36300 psi

Elongation at Break (in 200 mm)

20.0 %

20.0 %

Elongation at Break (in 50 mm)

23.0 %

23.0 %

Modulus of Elasticity

200 GPa

29000 ksi

Bulk Modulus (typical for steel)

140 GPa

20300 ksi

Poissons Ratio

0.260

0.260

Shear Modulus

79.3 GPa

11500 ksi

 

 

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