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Plane steel Truss Making Machine 22kw Welding Production Line

Shandong Time Machinery Technology Co., Ltd.

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Plane steel Truss Making Machine 22kw Welding Production Line

Country/Region china
City & Province jining shandong
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Product Details

Plane steel truss welding production line

Shandong Time Machinery Technology Co., LTD

Equipment data and quotation of "plane steel truss welding production line (SGHJpm-100)"

 

 

 

 

 

 

 

Contact person: Cui Hao

Tel.: 13395378282

Address: Jining Economic Development Zone, Shandong Province

URL:www.sdsgzn.com

 

 

catalogue

1. Business quotes 2

2. Equipment performance and technical parameters 6

1. Technical parameters of steel bar truss production line 6

1.1 Equipment Overview 6

1.2 Equipment composition of steel bar truss production line 6

1.3 Technical parameters of the equipment: 7

1.4 Equipment characteristics 8

1.5 Equipment configuration and original brand 10

2. Cold water machine 11

2.1 Technical specifications of air-cooled box type chiller: 11

3. Air compressor 12

1. Technical parameters of the screw air compressor 13

 

1. Business quotation

Intelligent CNC truss welding production line professional manufacturer

SGHJ-intelligent CNC truss welding production line quotation sheet
Quotation unit: Shandong Time Machinery Technology Co., Ltd
order numberdevice nameunit typeunitquantityunit-price (RMB)amount of money (RMB)
1Steel bar truss welding production lineSGHJpm-100short for Taizhou1  
2Screw air compressorKaishan, BK22kwshort for Taizhou1  
3cooling-water machineRX-05Ashort for Taizhou1  
4steel bar butt welder25kvashort for Taizhou1  
amount toTotal equipment payment ¥: RMB capital:
Note: This price includes tax (13% VAT), including freight, commissioning and installation fee, and training fee.
The company focuses on the research and development and manufacturing of steel truss welding production line, has a professional and efficient technology research and development team, the company attaches great importance to technological innovation, adhere to the road of independent innovation, constantly adjust the product structure to meet the market demand, and has established long-term partnerships with a number of well-known enterprises.

 

Company name: Shandong Time Machinery Technology Co., Ltd

Tax identification number: 91370811MA3EP7HT68

Company account number: 815010601421010400

Bank: Xicheng Sub-branch, Bank of Jining City

Address: East of Jiafeng Road, North of Ruixiang Road, Jining Economic Development Zone, Shandong Province (in the hospital of Shandong Taifeng Engineering Group Co., Ltd.)

 

 

 

2. Equipment performance and technical parameters

 

1. Technical parameters of steel bar truss production line

1.1 Equipment Overview

Reinforcement truss production line is set of steel coil, reinforcement straightening, side bar bending, welding forming, automatic cutting, finished aggregate in the integration of fully automated production line, can produce plane steel truss floor with steel truss, can also produce prefabricated building from steel truss, widely used in building construction (from truss floor floor), thermal insulation wall board construction and other fields.

 

 

1.2 Equipment composition of steel bar truss production line:

order numberEquipment componentsquantitytechnical feature
1Steel bar frameone's set wayVertical laying line frame
2Straight feeding mechanismone's set wayUsing multiple rounds of straightening, straightening effect is good, do not hurt the steel ribs, deceleration motor drive wire.
3Storage agencyone's set wayThe new open storage rack and buffer storage mode are adopted to facilitate continuous production and effectively prevent reinforcement accumulation.
4Terminal straightening mechanismone's set way

Before welding and forming, the main reinforcement and the belly rod reinforcement are straightened twice, and the five-roller straightening method is adopted to ensure the rigidity of the finished truss

 

5Abdominal rod bending mechanismone's set way

1, swing bending, steel bending powered by a servo power, good synchronicity, high stability, 2, wire mechanism powered by another servo motor, better synchronization with higher accuracy, with bending mechanism, two servo motor perfect fit, can realize no stop change the function of the truss pitch, greatly improve the production efficiency.

 

 

6Welding hostone's set way

Up and down each point welding, a total of 2 transformers, welding transformer total power reduced by more than 60 percent

 

7Cutting mechanismone's set way

The "scissors" mode of shear can effectively solve the welding problems caused by shear and process, and avoid the side deviation and distortion of the finished truss product in the shear process. The shear position adjustment is controlled by the servo motor and the bending and wire servo motor to achieve arbitrary shear of the truss length of the same type.

 

8Material collection mechanismone's set wayAutomatic refill
9Electrical control systemone's set way 
10operating systemone's set way

Operation buttons and other parts use high-quality products

Convenient operation and adjustment of the equipment

Speed, welding parameters and other easy to operate

Truss appointment system

 

11Instructions, random spare parts and toolsone's set waystandard layout
 

 

1.3 Technical parameters of the equipment:

projectunitdataremarks
Layout frame load bearingkg2500The height of string bars is not greater than 2 meters, and the height of side bars is not greater than 1.3 meters
Number of laying linesindividual3 
Straight speedm/min≤30Should be matched with the welding adjustment
Welding the transformer powerKva160×2Frequency conversion control, reduce reactive power loss, intermittent work
Power of wire transfer motorKw5.5×3intermittent service
Power of the lateral bar forming motorkw3Cylinder + servo motor
Mechanical shear motor powerKw11×1intermittent service
S tendon bending distancemm200250 and above without bottom angle truss height
S tendon widthmm70-270Width adjustable
S-bar arch bending diameter (inner diameter)mm10Replacement
Width of the truss (main reinforcement)mm70-270Highly adjustable
Main tendon diametermmΦ8-12Φ 8- Φ 12 plate screw reinforcement
S tendon diametermmΦ4-Φ8 
Production truss lengthm0.4-6Any length can be adjusted as needed
Truss line speed (plate)m/min6-12Stable production speed of 6-12m / min
Equipment discharge direction  Determine the incoming and discharging direction according to the actual site planning
Gas pressureMpa≥0.7The gas is required to be a clean gas source passing through filtration and drying
gas consumptionm³/min3/4.5 
Production Line Length (length * width * height)mmThe length of 45000 * 3000 * 3500 can be adjusted appropriately
weight of equipmentT18 (excluding accessories and external electric control box)
Note: Standard equipment including foot bending mechanism, residential industrialization without foot bending mechanism, please explain.

 

 

 

1.4 Equipment characteristics

1, steel line frame

There are three sets of disc steel bar laying out frame, using the rotating laying out mode, the maximum bearing of 2 tons.

Each set rack is equipped with a separate pneumatic brake device.

Each set of laying out frame has a set of independent pre-straightening mechanism to remove the steel surface oxide skin.

2. Adjust the wire delivery mechanism

Using multiple rounds of straightening, straightening effect is good, do not hurt the steel ribs, double deceleration motor wire.

Each wire feeding mechanism can be controlled separately.

3, Steel storage mechanism

Adopt new open storage rack, buffer storage mode, facilitate continuous production, effectively prevent reinforcement.

4. Terminal straightening mechanism

Before welding and forming, the main reinforcement and the belly rod reinforcement are straightened twice, and the five-roller straightening method is adopted to ensure the rigidity of the finished truss.

This mechanism plays a key role in adjusting the rigidity of the truss product.

5, abdominal rod press shape mechanism and wire

Bar swing bending, steel bending by a servo power to provide power, good synchronization, high stability.

Rebar bending continues (bending mechanism is circular movement and swing up and down, no delay), the forming speed is fast.

Steel bar molding molds are cylindrical facing the surface of steel bars without scratches.

The wire supply mechanism is powered by a servo motor, which has better synchronization and higher accuracy. With the bending mechanism, the perfect coordination of two servo motors can realize the function of changing the truss pitch without stop, which greatly improves the production efficiency.

6. Welding part

Up and down each point of welding, a total of 2 transformers.

The two groups have a total of 4 pressure pressing with good synchronization.

The welding cylinder has small stroke, large strength, fast welding speed and high quality.

Using pneumatic clamping way, welding cylinder using high quality brand.

The welding electrode is made of chromium and zirconium alloy copper

Equipped with a positioning mechanism to ensure the shape and size of the welding.

The two-point resistance spot welding method reduces the installed power by 60% compared with the peers, and the welding parameters of each solder joint can be set separately.

The four-mode electrode head can be reused for 4 times, and the use cost is reduced by 3 times.

7. Cutting mechanism

The "scissors" mode can effectively solve the welding problem caused by the shear process, and avoid the side and distortion of the truss product in the shear process.

Fast shear speed, the welding does not require shutdown.

For the high strength shear at the welding joints of the main bar and side bars, the latest developed new high strength is adopted

Resilience mold steel.

8. Electrical appliance control system

Using Hechuan control system, high stability.

9. Operating system

Operation buttons and other parts use high-quality products.

Convenient operation and adjustment of the equipment.

Speed, welding parameters and other easy to operate.

 

1.5 Equipment configuration and original brand

 

 

namebrand

explain

remarks

Operation screenKunlun general stateIt is a smart Internet of Things touch screen with ARM CPU as the core and 800 MHz. The product is designed to use a 10-inch TFT LCD screen with a resolution of 1024 * 600, a four-wire resistive touch screen, and a pre-installed McsgPro configuration software
PLCHeChuanHigh performance, compact structure, powerful function, high stability
servo motorHeChuanHigh performance, high reliability, and high quality
Low voltage controlChintDomestic famous brands, stable quality, high reliability
Switching Mode Power SupplyTaiwan Ming weiTaiwan well-known brand, more than 30 years of r & d and manufacturing experience
welding transformerCheng taiAdopt the Japanese welding technology
pneumatic componentYard guestTaiwan well-known brand, good quality, high reliability, high load
electromagnetic valveYard guest
Welding cylinderDouble force custom cylinderFast speed, sufficient power, and high stability
Welding controllerShanghai guolongStable product performance, reliable quality,
reduction boxZhejiang rainbowStable and reliable performance
linear guide railTaiwan silverHigh load, high accuracy, high speed, high precision
bearingN skImport quality, stable quality, high reliability
Wire, cableGuangdong YingkeExcellent material, strong insulation, low eccentricity

 

 

 

2. Cold water machine

 

 

 

 

 

Technical parameters and configuration of air-cooled chiller

model

project

RX-05Aconfigure
source380V/3PH/50HZ 

 

refrigerating output

K cal/h12900 
kw15
Enter the total powerkw4.48 
cryogennameR22Import high quality cold media
control methodcapillary

 

compression engine

typeVortex typeAmerican valley wheel
power (kw)3.75
Number (PH)5
fanpower (kw)0.18*2Low noise fan
Air volume (m ³ / h)7840

 

condensator

typeAir-cooled fin-type high-efficiency heat exchangerAir-cooled fin-type high-efficiency heat exchanger
Cooling air volume (m ³ / h)5000

 

evaporimeter

typeWater ank tank type (stainless steel)Water ank tank type (stainless steel)
Frozen water flow rate (m ³ / h)2.5
Tank capacity (L)60
In and out of the water pipe diameter1″
water pumppower (kw)0.37Aosource (2 years warranty)
head of delivery (m)20
Flow rate (m ³ / h)6

 

 

 

security guard

Face version

Compressor overheating protection, overcurrent protection,

High and low pressure protection, overtemperature protection, flow

Quantity protection, phase sequence / phase deficiency protection, exhaust overheating protection, heat dissipation water does not meet the standard automatic warning system

Bang Pu computer version
High and low voltage tableTaiwan JAVE
filterAmerica ALCO
phase rotation relay

 

Schneider of France

contactor
main switch
Complete descriptionweight (kg)174.5Wood frame packaging
outline dimension (mm)1310*630*1230 
surface preparationMain board 2mm, sealing plate 1.5mmElectrostatic spray plastic

 

 

3. Air compressor

 

 

 

Technical parameters of BK 22-8 ZG air-cooled screw machine

 

The screw group5:6 Ted rotor
compress modeContinuous, single level
Compressed air outlet pressureP2=0.8MPa
cooling-down methodforced air cooling
Compressed air outlet temperatureFrom 10℃ to 15℃ higher than the ambient temperature
Lubricating oil quantityAbout 8.6 litres
motor speedN=2930r/min
power rating22kW
discharge rateV=3.45m3/min
working weightAbout 390 kg
Air temperature upper limit45℃
Air temperature lower limit0℃
oil consumptionThe exhaust oil content is less than 3 PPM
noise

 

74dB(A)

External size (length, width and height) (mm)1200×800×1120

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