Active Member
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[China]
Address: Jinan City,Shandong Province,China
Contact name:Serena
Jinan Dragon Steel Balls Co.,Ltd |
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60mm Ball Mill Balls Mining Cement Grinding Balls Forged Ball Cast Balls
1. Cast balls, cylpebs Specifications:
① Chemical Composition
| Material | C | Si | Mn | Cr | P | S |
| Low Cr | 2.2-3.4 | ≤1.2 | 0.5-1.5 | 1.0-1.5 | ≤0.06 | ≤0.06 |
| Medium Cr | 2.0-3.2 | <1.0 | 0.5-2.5 | ≥5 | ≤0.06 | ≤0.06 |
| High Cr | 2.0-3.2 | <1.0 | 0.5-2.5 | ≥10 | ≤0.06 | ≤0.06 |
② Hardness
| Type | Low Cr | Medium Cr | High Cr |
| 20mm-150mm | 45-50 | 48-55 | 58-63 |
③ Dragon Balls Weight
| Size(mm) | 20 | 30 | 40 | 50 | 60 | 70 | 80 | 90 | 100 | 110 | 120 | 130 | 140 | 150 |
| Weight(kg) | 0.033 | 0.111 | 0.261 | 0.512 | 0.883 | 1.402 | 2.092 | 2.98 | 1.087 | 5.44 | 7.062 | 9.008 | 11.25 | 13.83 |
④ Dragon balls specifications
Diameter (mm) | Diameter Tolerance (mm) | Approx Weight of per ball(kg) | Average numbers per ton |
| 20 | ＋1,－0.5 | 0.033 | 30303 |
| 30 | ＋2,－1 | 0.11 | 9090 |
| 40 | ＋2,－1 | 0.261 | 3831 |
| 50 | ＋2,－1 | 0.512 | 1961 |
| 60 | ＋2,－1 | 0.883 | 1132 |
| 70 | ＋3,－1.5 | 1.402 | 713 |
| 80 | ＋3,－1.5 | 2.092 | 478 |
| 90 | ＋3,－1.5 | 2.98 | 335 |
| 100 | ＋3,－1.5 | 1.087 | 244 |
| 110 | ＋3,－1.5 | 5.44 | 183 |
| 120 | ＋3,－1.5 | 7.062 | 141 |
⑤ Grinding cylpebs Size(mm)
6×6 |
8×8 |
10×10 |
15×15 |
12×18 |
20×35 |
22×30
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25×25 |
25×30 |
25×35 |
30×35 |
30×40 |
35×40 |
35×45 |
⑥ Production Process
Cast Balls and cylpebs are melted in electric furnace and poured into moulds after scientific proportioning. High chromium balls and cylpebs are also processed by oil quenching.
⑦ The Abrasion of the cast balls when grinding the cement
| Material | Abrasion | Breakage | Size(mm) |
| Low Chrome Cast Ball | 85-105g Cast Balls /Ton Cement | <2% | 10-150mm |
| Medium Chrome Cast Ball | 50-80g Cast Balls /Ton Cement | <1.5% | 10-150mm |
| High Chrome Cast Ball | 35-60g Cast Balls/Ton Cement | <1% | 10-120mm |
| High Chrome Cylpebs | 35-60g Cylpebs/Ton Cement | <1.5% | 12×18-35×40 |
| Low Chrome Cylpebs | 65-95g Cylpebs/Ton Cement | <1% | 12×18-35×40 |
| Micro Cylpebs | 6×6 8×8 10×10 12×12 15×15 | ||
2. Forged ball, Hot Rolling ball,Grinding rods specifications:
① Chemical Composition
Material |
Chemical Composition |
| C45 |
C:0.42-0.5,Si:0.17-0.37,Mn:0.5-0.8,Cr:≤0.25, P:≤0.035, S:≤0.035, Ni:≤0.25, Cu:≤0.25
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| 60Mn |
C:0.55-0.65, Si:0.17-0.37, Mn:0.7-1.0, Cr:≤0.25, P:<0.04, S:<0.04, Ni:≤0.3, Cu:≤0.25
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| B2 |
C:0.72-0.85, Si:0.17-0.37, Mn:0.7-1.0, Cr:0.4-0.6, P:≤0.025, S:≤0.025, Ni:≤0.02, Cu:≤0.02
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| B3 |
C:0.58-0.66, Si:1.3-1.9, Mn:0.65-0.8, Cr:0.7-0.9, P:≤0.025, S:≤0.025, Ni:≤0.02, Cu:≤0.02
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② Hardness
Size |
C45 |
60Mn |
B2 |
B3 |
| 20mm | 55-58 | 58-62 | 60-64 | 62-65 |
| 30mm | 55-58 | 58-62 | 60-64 | 62-65 |
| 40mm | 55-58 | 58-62 | 60-64 | 62-65 |
| 50mm | 55-58 | 58-62 | 60-64 | 62-65 |
| 60mm | 55-58 | 58-62 | 60-64 | 62-65 |
| 70mm | 53-56 | 58-62 | 60-64 | 61-63 |
| 80mm | 53-56 | 58-62 | 59-63 | 60-65 |
| 90mm | 50-55 | 58-62 | 57-61 | 60-65 |
| 100mm | 48-52 | 57-61 | 56-60 | 60-65 |
| 110mm | 48-52 | 57-61 | 55-60 | 58-64 |
| 120mm | 48-52 | 57-61 | 55-60 | 56-63 |
| 130mm | 48-52 | 57-61 | 55-60 | 56-63 |
| 140mm | 48-42 | 57-61 | 55-60 | 56-63 |
| 150mm | 48-52 | 57-61 | 55-60 | 56-63 |
③ Weight
| Size(mm) | 20 | 30 | 40 | 50 | 60 | 70 | 80 | 90 | 100 | 110 | 120 | 130 | 140 | 150 |
| Weight(kg) | 0.033 | 0.111 | 0.261 | 0.512 | 0.883 | 1.402 | 2.092 | 2.98 | 1.087 | 5.44 | 7.062 | 9.008 | 11.25 | 13.83 |
④ Dragon balls specifications
Diameter (mm) | Diameter Tolerance (mm) | Approx Weight of per ball(kg) | Average numbers per ton |
| 20 | ＋1,－0.5 | 0.033 | 30303 |
| 30 | ＋2,－1 | 0.11 | 9090 |
| 40 | ＋2,－1 | 0.261 | 3831 |
| 50 | ＋2,－1 | 0.512 | 1961 |
| 60 | ＋2,－1 | 0.883 | 1132 |
| 70 | ＋3,－1.5 | 1.402 | 713 |
| 80 | ＋3,－1.5 | 2.092 | 478 |
| 90 | ＋3,－1.5 | 2.98 | 335 |
| 100 | ＋3,－1.5 | 1.087 | 244 |
| 110 | ＋3,－1.5 | 5.44 | 183 |
| 120 | ＋3,－1.5 | 7.062 | 141 |
⑤ Grinding rods size
| Diameter | 30mm-90mm |
| Length | 3.2 m-4.5 m |
3. Cement Grinding Balls Classification:
| Main Product | Classification |
| Cast Iron Ball | Low Cr,Medium Cr,High Cr |
| Forged Ball | C45,60Mn,B2,B3 |
| Hot Rolling Ball | C45,60Mn,B2,B3 |
| Cylpebs | Low Cr,Medium Cr,High Cr |
| Grinding Rods | C45,60Mn,B2,B3 |
| Liners | Mn13Cr2,High Chrome |
4. The difference of the forged ball and cast ball
① Different production line
② Different raw material
③ Different chemical element
④ Different core hardness and core hardness
5. How to choose the material
① According to the different customer need and usage.
② According to the ball mill size, dry grinding or wet grinding. We can recommend you the most suitable products.
6. Quality Control
① Factory Test
Grinding cylpebs test is an very important step. Real-time detection will be carried out in the production process. Cylpebs produced in each shift will be sampled in large quantities and tested for size, hardness, chemical composition, drop test, core pulling and impact value to ensure the quality of cylpebs
② The third party test
According to the customer different demand, cylpebs can be tested by any third party.
7. Packing
Cylpebs are usually packed in container bags and steel drums, it can also be customized according to different customer needs.
8. Company Introduction
Dragon balls factory are established in 2001.Up to now, we have cooperated with many large power plants in China for more than 10 years. Since 2007, Dragon balls has set up its own foreign trade team, and began to show itself to the world. The forged ball, cast ball and cylpebs are widely praised by friends at home and abroad.
Dragon balls has a very mature technology research and development
team and sales team, we are constantly expanding the factory and
team every year, in order to meet the growing demand at home and
abroad.
Steel balls are a long-term business.
We are willing to do it all the time because if we know someone, we will become permanent friends.
We can always do this for so many years because our quality supports our long-term cooperation and friendship.
The quality of every steel ball is crucial because it is a strong bridge that connects us.
