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Bldc Pmac Stator Winding Machine 12 24 36 Tooth Strands Wire Flyer Winding

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Bldc Pmac Stator Winding Machine 12 24 36 Tooth Strands Wire Flyer Winding

Country/Region china
City & Province shanghai shanghai
Categories General Industrial Equipment Agents

Product Details

Strands Wire Flyer Winding 12-Tooth 24-Tooth 36-Tooth BLDC and PMAC Stators WIND-HMW-205D

 

 

Stator Winding Machine Application:

 

Stator flyer winding machine winding outrunner BLDC motors stators such as 

 

BLDC and PMAC,Model stator, Fan stator, Ceiling fan stator,

 

Toy motor,Skateboard Wheel Motor Stator , Big size outside stator,

 

Drone stator,Airplane ,Aircraft Helicopter Motor Outrunner Stator

 

RC model aeroplane motors 

 

Flyer Winder Question and Answer:

1. How much space does the flyer need between teeth and between two adjacent,

completely wound teeth?

 

The flyer winding machine need 2.8mm between teeth for 27 strands wires, 0.28mm size,

So 4mm slot width is enough

 

2. We need information as to what the minimum and maximum dimensions for stators are,

    how the tooling needs to be changed/made for each stator type

 

  As you may have types stators, the single station winder WIND-HMW-205S will be suitable,

  The minimum and maximum dimensions for stators OD range is 12mm (0.48''), 12slots,

   and 160mm(6.30''),

 

3. The goal for us is to wind stators that are most probably between (diameter) 80 mm and 350 mm,

    stack height 15…100 mm

 

   WIND-HMW-205S is designed to make small stators OD below 160mm,
   It is not suitable to wind bigger stators,
   Like a car can't work as a truck,
   
    Another type of machine WIND-HMW-1M is for E-bike wheel motor winding,
   that winder is designed for big wheel motor of Electrical bikes,

 

Flying Models Stator Winding Machine Advantages:

 

Winding type

CNC Flyer winding faster than needle winding

 

Smart machine easy to change tooling

A machine that do custom winding schemes to which you can test different kv values in your prototypes and low volume production runs.

A winding machine like the WIND-HMW-205D could save a lot of time from ordering custom winding scheme from a manufacturer.
 

Outrunner motors stator size

From 2slots to 24slots, other slots are custom made, the smallest outside diameter stator winding machine can wind is 12mm (0.48'' ) , 12slots, showed in below wound stator photo

 

Single wire or multi wires

Can wind stators with one wire or strands parellel wires

 

Muti wires handled 

30pcs wires with 15pcs tensioners

 


Brushless Motor Outrunner stator flyer winding machine Parameter:

 

Wire diameter: 0.10~0.60mm (AWG18 ~ AWG23)

 

Operation option: Auto

 

Automatic winding, automatic indexing, automatic winding arranging, automatic clamping and cutting

 

Stator slot no. : 2 to 24slots (other slots custom made)

 

Wire displacement: 60mm 

 

Power suplly: AC220V 50/60Hz

 

Weight: about 350KGS

 

Dimension: 1260(L)x650(W)x1150(H)mm

 

Controller: CNC300

 

The purpose of these windings is to create a magnetic field when a current is run through them

 

There are several different types of winding machines, from simple manual feed machines to complex

 

computer-numeric-control (CNC) machines. Some of the more common uses for winding machines are coil

 

winding, rope winding, and continuous winding. Many industries use these devices, 

 

including electronics,stator,rotor and armature of motor production and wire industries.

 

Below samples and drawing are needed for machine manufacturing and commissioning:

 

1. Stator stack 5pcs without winding 

 

2. Wound stator 1pc

 

3. Copper wire 1 roll enough for winding 10pcs stators

 

4. Stator lamination drawing and winding drawing

 

 

 

Please click below link to view video of strands wires stator winder

 

https://vimeo.com/292046631

 

 

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