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Dual Flyer Armature Winding Machine / Lap Winding Machine For 4poles Rotor

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Dual Flyer Armature Winding Machine / Lap Winding Machine For 4poles Rotor

Country/Region china
City & Province shanghai shanghai
Categories Energy Saving Equipment Parts
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Product Details

 

Automatic Dual Flyer Armature Winder Lap Winding Machine For 4poles Rotor WIND-STR

 

 

 

Application:

 

This armature winder WIND-STR is a fast flyer coil winding machine for motor mass production

 

manufacturing of hook type commutator armature,Mixer,Vacuum cleaners, Hammers,Power tool...

 

 

 

Working Principle:

 

This fully automatic winding machine WIND-STR adapts double flyers structure, 2pcs Mitsubishi servo

 

motor drive the two flyers rotation, and 1pc Mitubishi indexing servo motor make sure the precise

 

indexing. 

 

During working, the armature body is clamped tightly by left and right side two winding tooling and shaft

 

clamping device. When flyers are running, wire goes through the wire holder, tension device then enters

 

hollow spindle, comes out from wire sliding wheel, then the wire slides into the armature slot through flyer

 

wire guiding wheel. After this step, armature into the slot to do winding.

 

 

 

Advantages:

 

1. Crazy Fast , in normal condition can wind at speed 1000~1500rpm, get one piece wound armature in

 

    23s

 

2. The winding parameter can be setted on touch screen for different armatures, easy operation

   

    as 12 slots, 24 hook 

 

         12slots, 12slots

 

3. Double flyer winding machine can wind armatures with a better balancing than flyer winder

 

 

 

The windings generator magnetic filed in motors, there are kinds of armatures with different shape

 

windings conductors,

 

During which the lap winding, wave winding are windely used in universal motor, while conductor forming

 

flat wire round wire forming are windely used in starter motor armature.

 

 

For PMDC motor, how many magnets and brushes related to how many poles,

 

for example with 2pole, 16 segments,The winding is always symmetrical,

 

Use of fractional pitch is not a design compromises to facilitate automatic manufacture and the fractional-

 

pitch type of winding is in general use, because it produces less sparking and because it requires less

 

copper, which means lower armature resistance.

 

Winding pitch is a design compromise, but not to facilitate automatic construction.

          

 

 

Parameter Data:

 

Wire diameter range0.16~1.2 mm
Armature outside diameter20~85 mm
Stack length10~70 mm
Shaft diameter3~15 mm
Shaft lengthless than 250mm
Armature Sloteven slot
Turns number0~9999
Commutator diameter8~40 mm
Winding speed0~2500 rpm
Winding motor power

1.5KWX2

(left flyer, right flyer)

Angle detecting speed0~3000 rpm
Angle detecting motor power0.75KWX1
Air supply pressure4~6 Kg/cm2
Total power4.0 KW
Voltagethree phase AC 380V 50/60 Hz
Weight1250 KGS
Dimension2000(length)X1000(width)X1800(height)mm
Package size1800*1510*1920mm is about 5.2 CBM

 

 


Main Parts:

 

Japan Mitsubishi PLC

 

Japan Mitsubishi or Panasonic servo motor control system

 

5.7’’ colorful touch screen system

 

SMC Cylinder

 

 

 

Suggestion:

 

We tried to wind armatures on your machine WIND-STR,
 
and find there are some aspect your armature can improve,
 
1. The shaft is not straight when you insert shaft to stack it get bent in some area,
 
2. The insulation paper is not sticking to the slot perfectly
 
Above is just for your information, what we are doing now is let the winding machine
 
adapt to your current samples.
 
 

 

Please click below picture to view video

 

 

 

 

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