Hwashi Transformer EI Lamination MIG Welding Machine

HWASHI Electrical Transformer MIG Welding Machine

DESCRIPTION

The machine is designed as automatic assembly welding for transformer E, I lamination assembly. After clamping by the cylinders and being fixed, the welding gun will enter into welding area at constant speed under the effect of servo motor. Then the welding gun will finish the welding process. In order to achieve higher automatic, we designed the machine with feeding and discharging conveyer belt. It can help to save more labor force and increase production rate

FEATURES

1. After assembly of the E piece and I piece, the electric reactor will enter into feeding conveyer belt, then enter into horizontal feeding cylinder area under the effect of adjustable-speed motor.

2. The horizontal feeding cylinder will action, pushing the work piece into vertical feeding cylinder area.

3. Afterwards, the vertical feeding cylinder will action, pushing the work piece into flat welding area. The left and right leveling cylinder will level off the work piece and compress it. The upper cylinder will action to compress the work piece.

4. Then the left and right leveling cylinder will return to original position. Later, the servo motor starts to drive the welding gun into welding area. Then the welding gun will start welding.

5. After finishing the setting welding length, the servo motor will drive the welding gun to reset. The upper cylinder will reset, then the discharging cylinder will action, pushing the welded work piece into discharging conveyer belt. Under the effect of conveyer belt, the work piece will be conveyed to the next process.

Applicable area

Automatic assembly and welding of EI lamination

SPECIFICATION

MACHINE COMPOSITION

1. Power Source System: Japan Panasonic AC DC 315 argon arc welder as the welding power source.

2. Pressurized and Locating Mechanism: Adopt the South Korea SANWA pneumatic parts as the pressing source of the machine. Adopt the working manner that the bottom bears the stress from the top to guarantee the reasonable machine structure and quick locating mechanism to conduct locating function.

3. Mobile System: The mobile welding distance is designed as 75mm.  Since the mobile stability and constant speed is of quite importance, so the machine is designed as servo motor as the driving force. Besides, it is equipped with finish machining good quality slide way and driving screw.

4. Control System: Adopt Japan Panasonic PLC as the control hub of the whole machine, is in charge of reading, transmitting and controlling all kinds of signal processing and coordinating with various external instructing transmission signal mechanism in order to ensure the validity of all orders of execution of the machine. Simple testing and operation. The welding spot distance and welding speed can be set through the menu easily.

5. Detection System: Use Omron optical fiber detection device together with alarming device. Effectively ensure the normal working of the system.